Emerson Series 610 manual Safety Precautions, Modes of Operation, Other Factors to Consider

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Introduction

Other Factors to Consider

Reliability depends on more than just UPS module design. Improper installation can cause any sys- tem to fail. To prevent this, customer engineers from Liebert Global Services thoroughly inspect the installation of all our systems to ensure they are installed properly and operating within performance specifications.

Once a UPS is properly installed, you—the on-site equipment operator—are the most important fac- tor in preventing critical bus failures or unplanned transfers to bypass. To make your task easier, the Liebert Series 610 UPS provides easy-to-follow, prompted instructions on the industry’s largest oper- ator display screen.

If you ever need help, call Liebert Global Services (24 hours a day at 1-800-LIEBERT). Your attention to proper installation, operation and periodic maintenance will ensure that your mission-critical oper- ations receive the best possible protection from electrical disturbances and outages.

1.3Safety Precautions

Read this manual thoroughly, paying special attention to the sections that apply to you, before work- ing with the UPS. Also refer to the battery manufacturer’s manual, available on the manufacturer’s Web site, before working on or near the battery.

Under typical operation and with all UPS doors closed, only normal safety precautions are necessary. The area around the UPS system and battery should be kept free from puddles of water, excess mois- ture or debris.

Special safety precautions are required for procedures involving handling, installation and mainte- nance of the UPS system or the battery. Observe precautions in the separate Installation Manual before handling or installing the UPS system. Observe precautions in 4.0 - Maintenance before as well as during performance of all maintenance procedures on the UPS system or battery. Observe all battery safety precautions in 4.0 - Maintenance before working on or near the battery.

This equipment contains circuitry that is energized with high voltage. Only test equipment designated for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high voltage may exist at the capacitor banks. Observe all bat- tery precautions when near the battery for any reason.

ONLY qualified service personnel should perform maintenance on the UPS system. When performing maintenance with any part of the equipment under power, service personnel and test equipment should be standing on rubber mats. The service personnel should wear insulating shoes for isolation from direct contact with the floor (earth ground).

Unless all power is removed from the equipment, one person should never work alone. A second per- son should be standing by to assist and summon help in case an accident should occur. This is partic- ularly true when work is performed on the battery.

1.4Modes of Operation

Refer to 2.0 - Theory of Operation and 3.0 - Operation for more details.

1.4.1Normal—Load on UPS

The utility AC source provides power to the rectifier/charger in each UPS module. Each rectifier/ charger converts the utility AC power to DC and supplies DC power to the UPS module inverter while simultaneously float charging the battery plant. Each UPS module inverter converts DC to AC and furnishes AC power to the critical bus. The System Control Cabinet (SCC) is the tie point for the par- alleled modules and monitors and controls the critical bus performance.

1.4.2Input Power Failure

If the utility source power fails or is outside the acceptable range, the battery plant becomes the pri- mary supplier of DC power to the inverter.

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Contents Liebert Series 610 UPS Battery Cabinet Precautions Table of Contents Specifications MaintenanceFigures Tables Important Safety Instructions Multi-Module UPS, 100-500kVA System DescriptionMulti-Module UPS, 500-750kVA Designed for Success ReliabilityTypes of System Control Cabinets SCCs Other Factors to Consider Safety PrecautionsInput Power Failure Modes of OperationOperator Controls 1989-2003 Options BatteryTwo Breaker Maintenance Bypass Battery Racks or CabinetsModule Battery Disconnect Three Breaker Maintenance BypassSystem Control Cabinet General Component DescriptionsUPS Module Battery PlantSoftware Detailed Component DescriptionsControls Hardware Input Circuit Breaker Input Power FactorRectifier/Charger OperationBattery Equalize Charge Circuit Battery Charging CircuitBattery Disconnect Battery Charge Current LimitingOutput Regulation and Overload Performance Non-Linear Load CharacteristicsUnbalanced Load Characteristics InverterShorted SCR Monitoring Static BypassFuse Protection Load Transfers Static Switch IsolationPulsed Parallel Operation Transfer and Retransfer Conditions Retransfer Inhibited Redundant ModeDisplay Screen and Operator Controls FeaturesDescription Function 500kVA1000kVA Operation Description Location Function Refer to 3.4.5 Shutdown ProceduresNumbers are used as keys to data in , below Switches behind SCC control panel door Menu tree Menu Tree NavigationModule Master Menu Master Menu ScreenSCC Master Menu Operation Output Metering Displays SCC Monitor/Mimic Display ScreenInput Metering Displays Item 6 System Status Messages Status/Alarm Message AreasItem 7 Alarm Messages Item 5 Module Status MessagesModule Monitor/Mimic display screen Module Monitor/Mimic Display ScreenItem 5 Alarm Messages Alarm MessagesModule Display SCC DisplayMonitor/Mimic display example Utility fail 2700kVAKVA//2170 KWkW 325A0A 325A0A 325A0A Upsinputpwr Battery MOD 1 OFF Line SUM ALM MVODLTS2 OFF540 Line SUM ALM Walk-in display screen during start-up Walk-In Display ScreenPresent Status Status Reports ScreensModule Status Report Event HistorySCC Status Report History status report screens History StatusAlarm in SCC Alarm in Module Alarm conditions that freeze history data gatheringSystem Status Battery Cycle Monitor-Module OnlyBattery cycle monitoring summary screen SCC system configuration screen System Configuration ScreensDate screen DateTime screen TimeAuto Dial Auto dial setting screenMaximum Auto-Retransfer Attempts Modem Baud RateRetransfer Attempts System Current RatingLanguage Selection System OptionsContinuous Duty Static Switch Optional Battery test screen-MMU onlySCC and module remote monitor indications Remote MonitorModule alarm limit settings screen Alarm Limit Settings ScreenTemperature Limit Setting Optional Battery Float VoltageRefer to 3.4.3 Load Transfer Procedures for more details Load Transfer Procedures ScreenRefer to 3.4.1 SCC Start-Up Procedure for more details Start-Up Procedures ScreenModule start- up procedures screens Shutdown Procedures ScreenSCC shutdown procedures screen Battery time screen 15 minute discharge Battery Time Screen Module OnlyElapsed Time Minutes Upper Limit Actual Lower LimitOperation Meter calibration screen Meter Calibration ScreenBattery equalize screen Battery Equalize ScreenSystem Status Messages Alarm and Status Messages Module Status MessagesAbbreviation Definition Abbreviations used in alarm messagesLoad Block Messages Alarm messages meaning and corrective action Control Power Manual ResetStatic Switch Bypass PhaseModule N Off Reverse PowerInverter Fault TransferNew Alarm Battery OvertempOvertemperature TimeoutSpecial Functions Alarm messages summaryAlarm Message Requesting Information Communication InterfacesWorldwide Reporting Auto-DialSite Reporting SiteScan or Snmp Local Reporting to a TerminalLocal Reporting to a Monitor Separate / Simultaneous Outputs Liebert Series 610 terminal commandsRemote Monitor Panel Circuit breaker abbreviations Abbreviation Circuit Breaker OK to Transfer Load on BypassLoad on bypass, UPS available Momentary Overloads Momentary overload, pulsed static bypass switchInput power fail-load on battery Input Power Failure-Load on BatteryOne module off-line, load on UPS One Module Off-LineLoad on UPS-battery not available Off BatteryEmergency Modules Off Refer to 3.4.5 Shutdown ProceduresEmergency power off Remote Emergency Power OffSystem Shutdown Refer to 3.3.10 Maintenance BypassLoad on maintenance bypass, two breakers Refer to 3.5 Automatic Operations for more details Manual ProceduresSCC Start-Up Procedure Operation Operation SCC start-up procedures screen UPS Module Start-Up Module start-up procedures screen Operation Manual Transfer Instructions UPS Lead Load Transfer ProceduresIf the load is on the UPS System Bypass Maintenance Bypass Load TransfersIf the load is on Maintenance Bypass Shutdown Procedures System Shutdown Procedure Module Shutdown Procedure Local Emergency Modules Off Lemo Remote Emergency Power Off RepoAutomatic Operations 150% Overloads Without TransferAutomatic Transfers to Bypass 1000%Automatic Emergency Modules Off Automatic Retransfers to UPSAutomatic Module Off-Line Maintenance Training Liebert Global ServicesMaintenance Agreements The Signature Program Professional Start-UpAir Filters Routine MaintenanceRecord Log Limited Life Components Battery Safety Precautions Battery MaintenanceAvertissement Number of Cells Battery Voltage VDC Nominal Float Matching Battery Cabinets OptionalRack-Mounted Batteries Battery retorque valuesBattery voltage record Torque Requirements Torque specifications unless otherwise labeledDetection of Trouble Recommended Test Equipment Reporting a ProblemUpstream Feeder Circuit Breaker Setting Inspections Corrective ActionsKVA Power factor pf KVARating Environmental Conditions Specifications applicable to environmentBattery Operation AdjustmentsElectrical Specifications Specifications 112 Page Locations
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Series 610 specifications

The Emerson Series 610 is a cutting-edge solution for precise process measurement and control, designed specifically for industries where accuracy and reliability are paramount. This advanced instrument, often utilized in oil and gas, chemical processing, and water treatment sectors, combines innovative technology with robust features to meet the demanding requirements of modern industrial applications.

One of the standout features of the Series 610 is its exceptional measurement accuracy. The device employs advanced sensor technology that enables precise determination of variables such as pressure, temperature, and flow. This accuracy translates into improved process efficiency and enhanced product quality. With a wide range of measurement capabilities, the Series 610 can handle varying process conditions and fluid types, making it versatile across different applications.

The heart of the Emerson Series 610 lies in its intelligent diagnostics and predictive maintenance functionalities. This built-in technology allows for real-time monitoring of the device's operational status, providing valuable insights into performance trends. By detecting anomalies early, users can take proactive measures to prevent potential failures, thereby reducing downtime and maintenance costs.

Moreover, the Series 610 is designed with user-friendly features. Its intuitive interface and easy-to-navigate menus facilitate quick setup and configuration, enabling operators to be productive from the outset. The device also supports various communication protocols, including HART and FOUNDATION fieldbus, ensuring seamless integration into existing control systems and enhancing overall automation capabilities.

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In summary, the Emerson Series 610 represents a significant advancement in process measurement technology. With its exceptional accuracy, intelligent diagnostics, user-friendly design, and robust construction, it is an ideal choice for industries seeking to enhance their operational efficiency and reliability. Its ability to seamlessly integrate into existing systems further solidifies its position as a leading solution in the field of industrial measurement and control. As industries continue to evolve, the Series 610 is poised to meet the challenges of the future with confidence and precision.
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