Emerson Series 610 manual UPS Module, Battery Plant

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Theory of Operation

Figure 6 UPS module block diagram

MULTI-MODULE UPS SYSTEM

 

 

 

 

Control

 

 

 

 

Wiring

 

CONTROL POWER

 

 

To SCC

 

 

 

 

 

Controls

 

 

 

Utility

Rectifier/

 

 

Output

Input

Inverter

 

 

Power

Charger

 

Power

 

Output

Input

 

To SCC

 

CB

 

CB

 

 

 

Battery

MBD

CB - Circuit Breaker

MBD - Module Battery Disconnect

SCC - System Control Cabinet

2.1.2UPS Module

The UPS module consists of module controls, a rectifier/charger, an inverter, protective devices and other accessories.

Module Controls: The module control logic monitors performance of the UPS module. The UPS module status is displayed locally and is also sent to the System Control Cabinet.

Rectifier/Charger: The rectifier/charger converts utility power from AC to DC to charge the battery and provide the DC input to the inverter. Its design limits reflected harmonic current distortion to source power and provides low-ripple DC power for charging batteries. Multiple rectifier/chargers can share a common battery plant, if that configuration is preferred for your application.

Inverter: The inverter converts DC power into the precise AC power required to supply a sensitive critical load. The inverter converts DC power into a pulse-width-modulated (PWM)/six-step waveform that is easily filtered into a clean sine wave output. The PWM/stepwave also minimizes the harmonic voltage distortion caused by typical switching power supplies and other non-linear load components used in computers and related electronics.

2.1.3Battery Plant

The battery is used as the alternate source of power to supply DC power to the inverter if the AC sup- ply voltage is outside the acceptable range. The battery supplies power to the inverter until the utility power is restored or until an alternate power source is available. If AC source power is not restored or an alternate power source is not available, the battery can be sized to provide power long enough for an orderly shutdown of the load.

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Contents Liebert Series 610 UPS Battery Cabinet Precautions Table of Contents Specifications MaintenanceFigures Tables Important Safety Instructions Multi-Module UPS, 100-500kVA System DescriptionMulti-Module UPS, 500-750kVA Designed for Success ReliabilityTypes of System Control Cabinets SCCs Input Power Failure Safety PrecautionsModes of Operation Other Factors to ConsiderOperator Controls 1989-2003 Options BatteryModule Battery Disconnect Battery Racks or CabinetsThree Breaker Maintenance Bypass Two Breaker Maintenance BypassSystem Control Cabinet General Component DescriptionsUPS Module Battery PlantSoftware Detailed Component DescriptionsControls Hardware Rectifier/Charger Input Power FactorOperation Input Circuit BreakerBattery Disconnect Battery Charging CircuitBattery Charge Current Limiting Battery Equalize Charge CircuitUnbalanced Load Characteristics Non-Linear Load CharacteristicsInverter Output Regulation and Overload PerformanceShorted SCR Monitoring Static BypassFuse Protection Load Transfers Static Switch IsolationPulsed Parallel Operation Transfer and Retransfer Conditions Retransfer Inhibited Redundant ModeDisplay Screen and Operator Controls FeaturesDescription Function 500kVA1000kVA Operation Description Location Function Refer to 3.4.5 Shutdown ProceduresNumbers are used as keys to data in , below Switches behind SCC control panel door Menu tree Menu Tree NavigationModule Master Menu Master Menu ScreenSCC Master Menu Operation Output Metering Displays SCC Monitor/Mimic Display ScreenInput Metering Displays Item 7 Alarm Messages Status/Alarm Message AreasItem 5 Module Status Messages Item 6 System Status MessagesModule Monitor/Mimic display screen Module Monitor/Mimic Display ScreenItem 5 Alarm Messages Alarm MessagesModule Display SCC DisplayMonitor/Mimic display example Utility fail 2700kVAKVA//2170 KWkW 325A0A 325A0A 325A0A Upsinputpwr Battery MOD 1 OFF Line SUM ALM MVODLTS2 OFF540 Line SUM ALM Walk-in display screen during start-up Walk-In Display ScreenPresent Status Status Reports ScreensModule Status Report Event HistorySCC Status Report History status report screens History StatusAlarm in SCC Alarm in Module Alarm conditions that freeze history data gatheringSystem Status Battery Cycle Monitor-Module OnlyBattery cycle monitoring summary screen SCC system configuration screen System Configuration ScreensDate screen DateTime screen TimeAuto Dial Auto dial setting screenMaximum Auto-Retransfer Attempts Modem Baud RateLanguage Selection System Current RatingSystem Options Retransfer AttemptsContinuous Duty Static Switch Optional Battery test screen-MMU onlySCC and module remote monitor indications Remote MonitorModule alarm limit settings screen Alarm Limit Settings ScreenTemperature Limit Setting Optional Battery Float VoltageRefer to 3.4.3 Load Transfer Procedures for more details Load Transfer Procedures ScreenRefer to 3.4.1 SCC Start-Up Procedure for more details Start-Up Procedures ScreenModule start- up procedures screens Shutdown Procedures ScreenSCC shutdown procedures screen Battery time screen 15 minute discharge Battery Time Screen Module OnlyElapsed Time Minutes Upper Limit Actual Lower LimitOperation Meter calibration screen Meter Calibration ScreenBattery equalize screen Battery Equalize ScreenSystem Status Messages Alarm and Status Messages Module Status MessagesAbbreviation Definition Abbreviations used in alarm messagesLoad Block Messages Alarm messages meaning and corrective action Static Switch Manual ResetBypass Phase Control PowerInverter Fault Reverse PowerTransfer Module N OffOvertemperature Battery OvertempTimeout New AlarmSpecial Functions Alarm messages summaryAlarm Message Worldwide Reporting Communication InterfacesAuto-Dial Requesting InformationSite Reporting SiteScan or Snmp Local Reporting to a TerminalLocal Reporting to a Monitor Separate / Simultaneous Outputs Liebert Series 610 terminal commandsRemote Monitor Panel Circuit breaker abbreviations Abbreviation Circuit Breaker OK to Transfer Load on BypassLoad on bypass, UPS available Momentary Overloads Momentary overload, pulsed static bypass switchInput power fail-load on battery Input Power Failure-Load on BatteryOne module off-line, load on UPS One Module Off-LineLoad on UPS-battery not available Off BatteryEmergency Modules Off Refer to 3.4.5 Shutdown ProceduresEmergency power off Remote Emergency Power OffSystem Shutdown Refer to 3.3.10 Maintenance BypassLoad on maintenance bypass, two breakers Refer to 3.5 Automatic Operations for more details Manual ProceduresSCC Start-Up Procedure Operation Operation SCC start-up procedures screen UPS Module Start-Up Module start-up procedures screen Operation Manual Transfer Instructions UPS Lead Load Transfer ProceduresIf the load is on the UPS System Bypass Maintenance Bypass Load TransfersIf the load is on Maintenance Bypass Shutdown Procedures System Shutdown Procedure Module Shutdown Procedure Local Emergency Modules Off Lemo Remote Emergency Power Off RepoAutomatic Operations Automatic Transfers to Bypass Overloads Without Transfer1000% 150%Automatic Emergency Modules Off Automatic Retransfers to UPSAutomatic Module Off-Line Maintenance Maintenance Agreements The Signature Program Liebert Global ServicesProfessional Start-Up TrainingAir Filters Routine MaintenanceRecord Log Limited Life Components Battery Safety Precautions Battery MaintenanceAvertissement Number of Cells Battery Voltage VDC Nominal Float Matching Battery Cabinets OptionalRack-Mounted Batteries Battery retorque valuesBattery voltage record Torque Requirements Torque specifications unless otherwise labeledDetection of Trouble Upstream Feeder Circuit Breaker Setting Inspections Reporting a ProblemCorrective Actions Recommended Test EquipmentKVA Power factor pf KVARating Environmental Conditions Specifications applicable to environmentBattery Operation AdjustmentsElectrical Specifications Specifications 112 Page Locations
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Series 610 specifications

The Emerson Series 610 is a cutting-edge solution for precise process measurement and control, designed specifically for industries where accuracy and reliability are paramount. This advanced instrument, often utilized in oil and gas, chemical processing, and water treatment sectors, combines innovative technology with robust features to meet the demanding requirements of modern industrial applications.

One of the standout features of the Series 610 is its exceptional measurement accuracy. The device employs advanced sensor technology that enables precise determination of variables such as pressure, temperature, and flow. This accuracy translates into improved process efficiency and enhanced product quality. With a wide range of measurement capabilities, the Series 610 can handle varying process conditions and fluid types, making it versatile across different applications.

The heart of the Emerson Series 610 lies in its intelligent diagnostics and predictive maintenance functionalities. This built-in technology allows for real-time monitoring of the device's operational status, providing valuable insights into performance trends. By detecting anomalies early, users can take proactive measures to prevent potential failures, thereby reducing downtime and maintenance costs.

Moreover, the Series 610 is designed with user-friendly features. Its intuitive interface and easy-to-navigate menus facilitate quick setup and configuration, enabling operators to be productive from the outset. The device also supports various communication protocols, including HART and FOUNDATION fieldbus, ensuring seamless integration into existing control systems and enhancing overall automation capabilities.

Another notable characteristic of the Emerson Series 610 is its robust construction. Designed to withstand harsh environmental conditions, it is built with durable materials that offer high resistance to corrosion and physical damage. This durability ensures longevity and reliability, even in the most challenging industrial environments.

In summary, the Emerson Series 610 represents a significant advancement in process measurement technology. With its exceptional accuracy, intelligent diagnostics, user-friendly design, and robust construction, it is an ideal choice for industries seeking to enhance their operational efficiency and reliability. Its ability to seamlessly integrate into existing systems further solidifies its position as a leading solution in the field of industrial measurement and control. As industries continue to evolve, the Series 610 is poised to meet the challenges of the future with confidence and precision.