Emerson 5081-T instruction manual Essential Instructions, Rev. Level Date

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ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures, and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not the correct manual, telephone 1-800-654-7768 and the requested manual will be provided. Save this Instruction Manual for future reference.

If you do not understand any of the instructions, contact your Rosemount representative for clarification.

Follow all warnings, cautions, and instructions marked on and supplied with the product.

Inform and educate your personnel in the proper installation, operation, and maintenance of the product.

Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the product.

When replacement parts are required, ensure that qualified people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe operation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper operation.

Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.

CAUTION

If a Model 375 Universal Hart® Communicator is used with these transmitters, the software within the Model 375 may require modification. If a software modification is required, please contact your local Emerson Process Management Service Group or National Response Center at 1-800-654-7768.

About This Document

This manual contains instructions for installation and operation of the Model 5081-T Two-Wire Conductivity Transmitter. The following list provides notes concerning all revisions of this document.

Rev. Level

Date

Notes

A

1/05

This is the initial release of the product manual. The manual has been

 

 

reformatted to reflect the Emerson documentation style and updated to

 

 

reflect any changes in the product offering. This manual contains

 

 

information on HART Smart and FOUNDATION Fieldbus versions of

 

 

Model 5081-T.

B

5/05

Fix LED font on pages 4, 30, 34, 35, 39.

C

10/05

Add instructions to enable autoranging or fixed measurement renges on

 

 

page 50.

D

2/06

Add FISCO agency certifications drawings, pp. 30-36.

Emerson Process Management

Rosemount Analytical Inc.

2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.raihome.com

© Rosemount Analytical Inc. 2006

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Contents Model 5081-T Essential Instructions Rev. Level DateModel 5081-T Table of Contents CONT’D Iii List of FiguresNumber Title List of Figures CONT’D List of TablesSection Description and Specifications Simple Menu StructureHart Recommended Ranges for Toroidal Sensors Recommended SensorsAtex I T N E X T Transmitter Display During Calibration and ProgrammingOverview of Hart Communication Hart Interface DevicesFoundation Fieldbus AMS Main Menu Tools Unpacking and Inspection Section InstallationMechanical Installation Orienting the Display BoardMounting on a Flat Surface 40308103 Pipe MountingModel 5081-T Sensor Selection Inductive LoopsSensor Selection Recommended SensorsPower Supply-Current Loop Wiring Power SUPPLY/CURRENT LoopPower Supply and Load Requirements. Refer to Figure Model 5081-T-HTPower Supply Wiring for Model 5081-T-FF/FI Typical Fieldbus Network Electrical Wiring ConfigurationSensor Wiring Section WiringSensor Wiring Electrical Installation Wiring Through a Junction BOXPower Wiring Model 5081-T-HT Power Wiring Model 5081-T-FFElectrical Installation Wiring Model 242 sensor to Model 5081-T transmitterSection Section IRC Infrared Remote Control Section Intrinsically Safe & Explosion ProofFM Explosion-Proof Installation for Model 5081-T-HT FM Intrinsically Safe Installation for Model 5081-T-HT CSA Intrinsically Safe Installation for Model 5081-T-HT Atex Intrisically Safe Label for Model 5081-T-HT Atex Intrisically Safe Label for Model 5081-T-HT FM Explosion-Proof Installation for Model 5081-T-FF FM Intrinsically Safe Installation for Model 5081-T-FF 10. CSA Intrinsically Safe Installation for Model 5081-T-FF 11. Atex Intrisically Safe Label for Model 5081-T-FF 12. Atex Intrinsically Safe Installation for Model 5081-T-FF FI-T 9241515-01 15. FM Intrinsically Safe Installation for Model 5081-T-FI 9241516-01 17. CSA Intrinsically Safe Installation for Model 5081-T-FI 18. Atex Intrisically Safe Label for Model 5081-T-FI 19. Atex Intrinsically Safe Installation for Model 5081-T-FI S U Section Display and OperationDisplays I T N E X TInfrared Remote Controller IRC KEY Functions Infrared Remote ControllerTo reset transmiter to factory default settings Quick Start for Model 5081-T-HT HartQuick Start for Model 5081-T-FF/FI Foundation Fieldbus Process Display Menu Tree Conductivity25.0C 12.00mA Calibration ProgramProgram Menu Mnemonics Diagnostic Messages Default SettingsDefault Settings for Model 5081-T-HT Entering the Security Code Using HoldSecurity Retrieving a Lost Security CodeAccessing the Calibrate Menu Section START-UP and CalibrationCalibrate Menu Model 5081-T-FFTemp Slope Procedure9URU Output CalGM!91 5ES-U1U17!91 U91Model 5081-T-HT Model 5081-T-FF Section ProgramingGeneral Definitions Output 5081-HT onlyPurpose 4QG Procedure9VUVU UhtuU7-P Process temperature is. Press Enter to saveTemp HCL DisplayG5-A H2SO4LHart GgshttSHI Setup CustPVO!RUT!!% 8VO!UTRange DefaultSetting Measurement Range Over Range Warning Limit G12-USection Foundation Fieldbus Operation PIDConnecting the Communicator Section Operation with ModelOff-line and On-line Operation Making Hart related settings from the keypadOperation PV LRV PV URV C/T-HT HART/Model 375 Menu Tree 1LSL USL C/T-HT HART/Model 375 Menu Tree 2LRV URV AO1PV AO PV LRV PV URV C/T-HT HART/Model 375 Menu Tree 4Limnotify Resource FaultstateBlockerr Featuresel Rsstate Faultstate MaxnotifyBlockerr AlarmhysStrev TagdescLowcut Alertkey HihilimPvftime Strev Statusopts StrategyLololim LolimLolopri IooptsSphilim Splolim ResetRate Reset Bkcalhys FfgainBaltime BypassStrev Rate Tagdesc ControloptsSphilim Alertkey OuthilimDvhipri DvlopriC/T-FF/FI Model 375 Menu Tree 9 C/T-FF/FI Model 375 Menu Tree 10 Current Operating Menu Section Diagnosis and TroubleshootingOverview 4DSG DLSTqiu IdvnutNON- Disabling Warnings Fault ConditionsDisabling Faults 9IITHU!1SS 9WHS!S-PJ1Hssqs Symptom Action Quick Troubleshooting GuideQuick Troubleshooting Guide Field TroubleshootingSystematic Troubleshooting Troubleshooting Flow ChartExample RTD Resistance ValuesFormula RTD Resistance ValuesWhen a Warning condition exists When a Fault existsTemp LO Troubleshooting When a Fault or Warning Message is ShowingTemp HI CPU FailRtd FAIL, Temp HI, and Temp LO CPU Fail and ROM Fail Transmitter Maintenance Section MaintenancePreventative Maintenance 0 C 2 1 0 % mAReplacement Parts for Model 5081-T Transmitter Exploded View of Model 5081-T TransmitterHart Communication Section Theory of OperationConductivity Output LogicSection Return of Material Warranty RepairNON-WARRANTY Repair GeneralThis page intentionally left blank Warranty Return of MaterialSpecifications subject to change without notice