Emerson 5081-T Section Theory of Operation, Conductivity, Hart Communication, Output Logic

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MODEL 5081-T

SECTION 12.0

 

THEORY OF OPERATION

SECTION 12.0

THEORY OF OPERATION

12.1 OVERVIEW

This section is a general description of how the Model 5081-T Transmitter operates. This section is for those users who desire a greater understanding of the trans- mitter’s operation.

12.2 CONDUCTIVITY

The conductivity sensor produces a “conductance signal” that is proportional to the conductivity of the process solution. The transmitter subtracts a baseline zero con- ductivity signal from the sensor signal and multiplies the result by the cell constant and the cell factor. This absolute conductivity is then corrected to the reference temperature (usually 25°C) using the process tempera- ture measured by a RTD located in the conductivity sen- sor. In the “n SALt”, “CAtion” and “rStvty” modes, the Model 5081-T automatically calculates the amount of correction needed.

In conductivity mode “LInEAr”, the microprocessor also adjusts the amount of correction required for temperature compensation by means of a temperature slope adjust- ment. This slope may be adjusted between 0 to 5%/°C either manually via the Infrared Remote Control Keypad or automatically during bench or process calibration. This slope controls the amount of correction required in the temperature compensation circuit, and is specific to the process, giving you the most accurate conductivity read- ing possible.

12.3 HART COMMUNICATION

A MODAC (An application specific Integrated Circuit) is connected across the current loop to read and transmit the superimposed HART communications. The transmit- ter communicates via the HART protocol which uses an industry standard BELL 202 frequency shift keying (FSK) technique. This FSK signal is an AC signal, whose fre- quency is shifted higher or lower, depending upon the condition of the digital signal (High or Low). This commu- nication conforms to the Rosemount HART® specifica- tion and is used to configure and interrogate the trans- mitter.

12.4 OUTPUT LOGIC

Normal transmitter operation specifies that the output tracks the process. However, the transmitter can be put into other modes of operation.

These modes are:

Fault Mode (in the event of a fault). Sets the transmit- ter output to the value set during configuration. (Between

3.80and 22.00mA). This mode is over-ridden by the HOLD or TEST modes.

Hold Mode (manually placed in hold). Holds the output current to the value set during configuration. This value may be between 3.80 and 22.00 mA.

Hold mode supersedes the fault mode value. The current output measurement is “Frozen” while the transmitter is in the Hold Mode.

Test Mode (manually placed to test output). Can only be accessed through the Program menu, and is only active during the time the prompt is visible.

Output is set to the entered value and supersedes the Hold and Fault modes, if such exist.

Test mode also disables the normal timeout feature (2 minutes after the last keystroke is made) for 20 minutes.

Timeout. The display will normally timeout and default to the Main Display two (2) minutes after the last keystroke is made.

While the output is being tested, or if a 2-point calibration is being performed, the timeout is adjusted to 20 minutes.

If a custom curve is being programmed, no timeout will be applied.

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Contents Model 5081-T Essential Instructions Rev. Level DateModel 5081-T Table of Contents CONT’D Number Title List of FiguresIii List of Figures CONT’D List of TablesSection Description and Specifications Simple Menu StructureHart Atex Recommended SensorsRecommended Ranges for Toroidal Sensors I T N E X T Transmitter Display During Calibration and ProgrammingOverview of Hart Communication Hart Interface DevicesFoundation Fieldbus AMS Main Menu Tools Unpacking and Inspection Section InstallationMechanical Installation Orienting the Display BoardMounting on a Flat Surface 40308103 Pipe MountingModel 5081-T Sensor Selection Inductive LoopsSensor Selection Recommended SensorsPower Supply-Current Loop Wiring Power SUPPLY/CURRENT LoopPower Supply and Load Requirements. Refer to Figure Model 5081-T-HTPower Supply Wiring for Model 5081-T-FF/FI Typical Fieldbus Network Electrical Wiring ConfigurationSensor Wiring Section WiringSensor Wiring Electrical Installation Wiring Through a Junction BOXPower Wiring Model 5081-T-HT Power Wiring Model 5081-T-FFElectrical Installation Wiring Model 242 sensor to Model 5081-T transmitterSection Section IRC Infrared Remote Control Section Intrinsically Safe & Explosion ProofFM Explosion-Proof Installation for Model 5081-T-HT FM Intrinsically Safe Installation for Model 5081-T-HT CSA Intrinsically Safe Installation for Model 5081-T-HT Atex Intrisically Safe Label for Model 5081-T-HT Atex Intrisically Safe Label for Model 5081-T-HT FM Explosion-Proof Installation for Model 5081-T-FF FM Intrinsically Safe Installation for Model 5081-T-FF 10. CSA Intrinsically Safe Installation for Model 5081-T-FF 11. Atex Intrisically Safe Label for Model 5081-T-FF 12. Atex Intrinsically Safe Installation for Model 5081-T-FF FI-T 9241515-01 15. FM Intrinsically Safe Installation for Model 5081-T-FI 9241516-01 17. CSA Intrinsically Safe Installation for Model 5081-T-FI 18. Atex Intrisically Safe Label for Model 5081-T-FI 19. Atex Intrinsically Safe Installation for Model 5081-T-FI S U Section Display and OperationDisplays I T N E X TInfrared Remote Controller IRC KEY Functions Infrared Remote ControllerTo reset transmiter to factory default settings Quick Start for Model 5081-T-HT HartQuick Start for Model 5081-T-FF/FI Foundation Fieldbus Process Display Menu Tree Conductivity25.0C 12.00mA Calibration ProgramProgram Menu Mnemonics Diagnostic Messages Default SettingsDefault Settings for Model 5081-T-HT Entering the Security Code Using HoldSecurity Retrieving a Lost Security CodeAccessing the Calibrate Menu Section START-UP and CalibrationCalibrate Menu Model 5081-T-FFTemp Slope Procedure9URU Output CalGM!91 5ES-U1U17!91 U91General Section ProgramingModel 5081-T-HT Model 5081-T-FF Purpose Output 5081-HT onlyDefinitions 4QG Procedure9VUVU UhtuTemp Process temperature is. Press Enter to saveU7-P HCL DisplayG5-A H2SO4LHart GgshttSHI Setup CustPVO!RUT!!% 8VO!UTRange DefaultSetting Measurement Range Over Range Warning Limit G12-USection Foundation Fieldbus Operation PIDConnecting the Communicator Section Operation with ModelOperation Making Hart related settings from the keypadOff-line and On-line Operation PV LRV PV URV C/T-HT HART/Model 375 Menu Tree 1LSL USL C/T-HT HART/Model 375 Menu Tree 2LRV URV AO1PV AO PV LRV PV URV C/T-HT HART/Model 375 Menu Tree 4Limnotify Resource FaultstateBlockerr Featuresel Rsstate Faultstate MaxnotifyBlockerr AlarmhysStrev TagdescLowcut Alertkey HihilimPvftime Strev Statusopts StrategyLololim LolimLolopri IooptsSphilim Splolim ResetRate Reset Bkcalhys FfgainBaltime BypassStrev Rate Tagdesc ControloptsSphilim Alertkey OuthilimDvhipri DvlopriC/T-FF/FI Model 375 Menu Tree 9 C/T-FF/FI Model 375 Menu Tree 10 Overview Section Diagnosis and TroubleshootingCurrent Operating Menu 4DSG DLSTqiu IdvnutDisabling Faults Fault ConditionsNON- Disabling Warnings Hssqs 9WHS!S-PJ19IITHU!1SS Symptom Action Quick Troubleshooting GuideQuick Troubleshooting Guide Field TroubleshootingSystematic Troubleshooting Troubleshooting Flow ChartExample RTD Resistance ValuesFormula RTD Resistance ValuesWhen a Warning condition exists When a Fault existsTemp LO Troubleshooting When a Fault or Warning Message is ShowingTemp HI CPU FailRtd FAIL, Temp HI, and Temp LO CPU Fail and ROM Fail Transmitter Maintenance Section MaintenancePreventative Maintenance 0 C 2 1 0 % mAReplacement Parts for Model 5081-T Transmitter Exploded View of Model 5081-T TransmitterHart Communication Section Theory of OperationConductivity Output LogicSection Return of Material Warranty RepairNON-WARRANTY Repair GeneralThis page intentionally left blank Warranty Return of MaterialSpecifications subject to change without notice