SATO CX200 manual Printer feeds too many labels

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4-2 Common Problems and Their Solutions (Continued)

Printer feeds too many labels

1.Verify correct label loading (Eye-Mark bars, if any facing down).

2.Print a test label to confirm that the printer is set for the proper sensor type. If the sensor type does not match the currently loaded print media, either change the media or change the sensor setting using the SELECT SENSOR command.

3.If using Eye-Mark indexing, confirm that the label stock has good black bars at least 1/8" wide and that the bars are positioned to pass over the reflec- tive optical detector. The reflectance of the black bars should not exceed 12% maximum at a wave length of 850 nanometers.

4.If using gap indexing, confirm that the label stock has a minimum 1/8" gap between each label.

5.Confirm that the sensor and LED light source are both unobstructed.

6.Recalibrate the printer according to the instructions in this manual.

If none of the above steps correct the problem, the label sensor may be defective.

Printed bar codes won't scan

1.Confirm that the commands you are sending to the printer will print a bar code that conforms to a standard bar code symbology. Confirm that the characters you are attempting to encode are legitimate characters for the selected bar code type.

2.Confirm that the scanner is set up to scan the bar code type you are printing.

3.Confirm that the print head is clean. Clean it if required. Check the overall print quality. If the print quality is poor, proceed as for "Poor print quality."

4.If you are using direct thermal printing and an infrared scanner, confirm that your direct thermal paper is infrared scannable as follows:

A.Print a bar code.

B.Photocopy the printed bar code on a plain-paper copier.

C.Scan the photocopy. If the copy scans properly and the original does not, your direct thermal label stock is not infrared scannable.

D.Inspect and confirm that the print head is not damaged.

E.Run a Self Test label and examine the head pattern.

Rev B

SATO SERVICE MANUAL

CX Series Printers

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Contents CX200 Overview SectionDimensions Environmental SpecificationsAttributes Attributes Device Name Primary Function USE Controls, Indicators and ConnectionsSerial Input Connector DB9S Printer Power Connection Connecting the Interface Cable Also Refer to the Accompanying Illustrations Next Printer Setup Loading Labels or TagsPrinter Setup Loading Labels or Tags Also Refer to the Accompanying Illustrations Printer Setup Loading RibbonPrinter Setup Loading Ribbon Printer Setup Loading Ribbon Selecting the Label Sensor Type Printer Test and Calibration Preparation for Test Installing the software to your hard driveDescription of Test Menu Running the software from your 3-1/2 drivePrinter Test and Calibration Print Head / Status Print Access the softwarePrinter Test and Calibration Change RS232 Settings Printer Test and Calibration Change RS232 Settings Printer Test and Calibration Set Top of Form Pitch Offset Printer Test and Calibration Set Top of Form Pitch Offset Printer Test and Calibration Calibrate Printer Sequence of events when the Calibration Program is run Basic Operations Printing and Reading a Self-test Label Example Self Test Label Basic Operations Feeding Blank Labels Printer Ready/Standby/Reset ControlLabel Reprint Sending Data to the PrinterPrinting Labels Basic Operations Printer Ready/Standby/Reset ControlControlling the Printer Using Direct Commands Cleaning MaintenanceCleaning Clean Platen Rollerlabel Feed Direction Rev Preparing the Printer for Service Parts ReplacementSection Description KIT Part Number Replaceable PartsReplaceable Parts Replaceable Parts Location Refer to the Illustration Top Case Removal/ReplacementTo remove the chassis Chassis, Including the Front Case Removal/ReplacementTo replace the chassis and front case Chassis, Including Front Case Removal/ReplacementPlaten removal Platen Removal/ReplacementPlaten installation Print head removal Print Head Removal/ReplacementPrint head installation Module removal Pcba Module Removal/ReplacementModule replacement PCA board removal PCA Base Board Removal/ReplacementPCA board installation Motor removal Motor Removal/ReplacementMotor installation Switch installation Head Open Switch Removal/ReplacementSwitch removal Cluster gear removal Cluster Gear Removal/ReplacementCluster gear installation CX Series Printers Preliminary Tests TroubleshootingReady light is not lit Common Problems and Their SolutionsHost stops responding or displays printer not ready message Printer feeds too many labels Ribbon wrinkles Printed labels are cut off at the bottom
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