TDK 5KW technical manual Safety Instructions

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SAFETY INSTRUCTIONS

CAUTION

The following safety precautions must be observed during all phases of operation, service and repair of this equipment. Failure to comply with the safety precautions or warnings in this document violates safety standards of design, manufacture and intended use of this equipment and may impair the built- in protections within.

TDK-Lambda Americas Inc. shall not be liable for user’s failure to comply with these requirements.

INSTALLATION CATEGORY

The GenesysTM power supply series has been evaluated to INSTALLATION CATEGORY II. Installation category (over voltage category) II: local level, appliances, portable equipment etc. With smaller tran- sient over voltage than Installation Category (over voltage category) III.

GROUNDING

This product is a Safety Class 1 instrument. To minimize shock hazard, the instrument chassis must be connected to an electrical ground (Safety ground). The instrument must be connected to the AC power supply mains through a three conductor power cable, with the ground wire firmly connected to an elec- trical ground (safety ground) at the power outlet.

For instruments designed to be hard-wired to the supply mains, the protective earth terminal must be connected to the safety electrical ground before another connection is made. Any interruption of the protective ground conductor, or disconnection of the protective earth terminal will cause a potential shock hazard that might cause personal injury.

WARNING

OUTPUT TERMINALS GROUNDING

There is a potential shock hazard at the RS232/RS485 and the IEEE ports when using power supplies with rated or combined voltage greater than 400V and the Positive Output of the Power Supply is grounded. Do Not connect the Positive Output to ground when using the RS232/RS485 or IEEE.

FUSES

Fuses must be changed by authorized TDK-Lambda Americas Inc. service personnel only. For contin- ued protection against risk of fire, replace only with the same type and rating of fuse. Refer to Chapter 9 for fuse ratings.

INPUT RATINGS

Do not use AC supply, which exceeds the input voltage and frequency rating of this instrument. The input voltage and frequency rating of the GenesysTM power supply series is: 190-240V, 50/60Hz for three phase 200V models and 380-415, 50/60 Hz for three phase 400V models. For safety reasons, the mains supply voltage fluctuations should not exceed +/-10% of nominal voltage.

LIVE CIRCUITS

Operating personnel must not remove the instrument cover. No internal adjustment or component re- placement is allowed by TDK-Lambda Americas Inc. qualified personnel. Never replace components with power cable connected. To avoid injuries, always disconnect power, discharge circuits and remove external voltage source before touching components.

PARTS SUBSTITUTIONS & MODIFICATIONS

Parts substitutions and modifications are allowed by authorized TDK-Lambda Americas Inc. service personnel only. For repairs or modifications, the instrument must be returned to an authorized TDK- Lambda Americas Inc. service facility.

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83-515-000 Rev. B

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Contents 2U Genesystm 5kW Page Page Genesys Manual Supplement Table of Contents Front and Rear Panel Controls and Connectors ……………… Remote Analog PROGRAMMING……………………………………………… Isolated Analog Progamming OPTION………………………………… Disclaimer Limitation of WarrantyWarranty Service Trademark InformationSafety Instructions Environmental Conditions FCC Compliance NoticeSICHERHEITS-INSTALLATIONS Anweisungen SICHERHEITS-HINWEISE Sicherheits-und WarnsymboleAnderungen and Bauteileersatz UmweltbedingungenIntroduction Features and optionsGeneral Information General DescriptionAnalog voltage programming and monitoring Multiple output power systemControl via the serial communication port Parallel operationAccessories Specifications 83-515-000 Rev. B Supplemental Characteristics Genesystm 5000W Power Supplies Outline Drawings Preparation for USE InstallationGeneral Initial InspectionsLOCATION, Mounting and Cooling To install the Power Supply in a rackRack Mounting AC Source RequirementsAC Input Wire Connection AC Input Power ConnectionAC Input Connector AC Input CordStripped Wires installed in Strain Relief Constant Voltage Check TURN-ON Checkout ProcedurePrior to Operation Constant Current CheckUVL Check Address SettingBaud Rate Setting RS-232 and RS-485 only Foldback CheckCurrent Carrying Capacity Connecting the LoadLoad Wiring AWGNoise and Impedance Effects Wire terminationInductive loads Making the load connections 8V to 100V Models Load wires connection, 8V to 100V models 83-515-000 Rev. B Connecting single loads, remote sensing Connecting single loads, local sensing defaultConnecting multiple loads, radial distribution method Multiple load connection with distribution terminals Grounding outputsOutput Terminal Grounding Sense wiringLocal and Remote Sensing Local sensingRemote sensing 10.4 J2 sense connector technical informationRepackaging for Shipment Front and Rear Panel Controls and Connectors Front Panel Controls and IndicatorsSection Rear Panel Connections and Controls Rear Panel SW1 Setup Switch SW1 setup DIP-switchResetting the SW1 switch 1 SW1 position functionRear Panel J1 Programming and Monitoring Connector Making J1 connectionsIfcom SignalEnain LocalLocal Operation Constant Voltage ModeConstant Current Mode IntroductionAutomatic Crossover Setting the OVP levelResetting the OVP circuit Over Voltage Protection OVPFoldback Protection Output SHUT-OFF SO Control VIA Rear Panel J1 Connector4A Under Voltage Limit UVL Output ON/OFF ControlCV/CC Signal ENABLE/DISABLE Control VIA Rear Panel J1 ConnectorPsok Signal SAFE-START and AUTO-RESTART Modes Over Temperature Protecton OTPLast Setting Memory Series OperationSeries connection for increased output voltage Series connection, local sensingSeries connection for positive and negative output voltage Series connection for positive/negative output voltagesParallel Operation Master and Slave units default operation Advanced parallel configurationSetting the units as Master or Slave Connection to the loadCurrent display accuracy To release units from Slave modeAST OFF *OUT OFF Unlocked front panel DAISY-CHAIN ConnectionFront Panel Locking Locked front panelLOCAL/REMOTE Analog Control Remote Analog ProgrammingLOCAL/REMOTE Analog Indication J1 connector, rear panel view Resisitive Programming of Output Voltage and Current Limit Remote resistive programmingRemote Monitoring of Output Voltage and Current RS232 & RS485 Remote Control Configuration6 RS232/RS485 port in Local mode Rear Panel RS232/RS485 ConnectorFront panel in Remote mode MD Mode SRQ MD Mode DescriptionMD Mode enable Serial communication mode MD Mode SRQ RetransmissionConnecting Power Supplies to RS232 or RS485 BUS Single power supplyCommunication Interface Protocol Error Messages Command SET DescriptionID Control Commands Initialization Control CommandsOutput Control Commands FILTER? DVC?Filter OUT?Global Output Commands GeneralDisable SRQ retransmission MD Mode Option Required Single Byte CommandsEnable MD Mode MD Mode Option Required Enable SRQ retransmission MD Mode Option RequiredTest if MD Mode is Installed Addressed commands with response Read registersPrint Power On Time Addressed commands without response Acknowledge SRQ1010 None Disable retransmission of SRQs by sup Voltage programming range STATUS, Error and SRQ Registers Status Control CommandsConditional Registers Status RegistersBIT FoldFault Enable Register Service Request Enable and Event RegistersFault Event Register Status Enable Register Status Event RegisterSerial Communication Test SET-UP Power supply set-upCommunication Test 1 0-5V/0-10V Option PN IS510 SpecificationsIsolated Analog Programming Option PPM/CIsolated Programming & Monitoring Connector Setup and Operating Instructions Maintenance Fuse Rating OUP

5KW specifications

The TDK 5KW is a cutting-edge power supply solution designed to deliver high performance and efficiency in a compact form. This robust unit is engineered for various applications, including industrial automation, telecommunications, and renewable energy systems. With a focus on reliability and durability, the TDK 5KW is an excellent choice for users seeking a dependable power source.

One of the standout features of the TDK 5KW is its advanced power conversion technology. It utilizes a high-frequency switching technique that allows for superior efficiency, minimizing energy loss and reducing heat generation. By operating at high efficiency levels, the TDK 5KW helps lower operational costs while contributing to a greener environment.

The power supply is equipped with a wide input voltage range, making it suitable for global applications. It can accept input voltages from 90 to 264 VAC, ensuring versatility and compatibility with various electrical systems. This feature also enhances its usability in different geographic regions without the need for additional transformers or converters.

Another significant characteristic of the TDK 5KW is its modular design, which allows for easy integration into existing systems. The power supply features a compact footprint, making it ideal for installations where space is at a premium. Moreover, its robust construction ensures that it can withstand harsh operating conditions, including extreme temperatures and vibrations.

Reliability is further enhanced through built-in protection features, including overvoltage, overcurrent, and short-circuit protection. These safety mechanisms not only safeguard the power supply itself but also protect the connected equipment from damage, making it a trustworthy choice for critical applications.

The TDK 5KW also supports various communication protocols, enabling seamless integration into modern automation systems. This feature allows for real-time monitoring and control, providing users with essential data to optimize performance and troubleshoot issues efficiently.

In summary, the TDK 5KW is a powerful, efficient, and reliable power supply solution that caters to a broad range of applications. Its advanced technologies, modular design, and robust safety features make it an essential component for anyone looking to enhance their electrical systems with a high-quality power source.
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