TDK 5KW technical manual Table of Contents

Page 5

TABLE OF CONTENTS

WARRANTY…………………………………………………………………………………………….

Pg. 1

SAFETY INSTRUCTIONS……………………………………………………………………………..

Pg. 2

GERMAN SAFETY INSTRUCTIONS…………………………………………………………………

Pg. 4

CHAPTER 1 GENERAL INFORMATION…………………………………………………………...

Pg. 6

1.1 USER MANUAL CONTENT……………………………………………………………………….

Pg. 6

1.2 INTRODUCTION……………………………………………………………………………………

Pg. 6

1.2.1General description………………………………………………………………………….. Pg. 6

1.2.2Models covered ……………………………………………………………………………... Pg. 6

1.2.3Features and options ……………………………………………………………………….. Pg. 6

1.2.4 Multiple output power system ………………………………………………………………

Pg. 7

1.2.5 Control via the serial communication port…………………………………………………

Pg. 7

1.2.6 Analog voltage programming and monitoring…………………………………………….

Pg. 7

1.2.7 Parallel operation…………………………………………………………………………….

Pg. 7

1.2.8 Output connections………………………………………………………………………….

Pg. 7

1.2.9 Cooling and mechanical construction……………………………………………………..

Pg. 8

1.3 ACCESSORIES…………………………………………………………………………………….

Pg. 8

1.3.1 General………………………………………………………………………………………..

Pg. 8

1.3.2 Serial link cable………………………………………………………………………………

Pg. 8

1.3.3Misc. hardware………………………………………………………………………………. Pg. 8

1.3.4AC cables ……………………………………………………………………………………. Pg. 8

CHAPTER 2 SPECIFICATIONS……………………………………………………………………... Pg. 9

2.1OUTPUT RATING…………………………………………………………………………………. Pg. 9

2.2INPUT CHARACTERISTICS……………………………………………………………………... Pg. 9

2.3CONSTANT VOLTAGE MODE…………………………………………………………………... Pg. 9

2.4CONSTANT CURRENT MODE………………………………………………………………….. Pg. 9

2.5ANALOG PROGRAMMING AND MONITORING………………………………………………. Pg. 9

2.6 PROGRAMMING AND READBACK……………………………………………………………..

Pg. 10

2.7 PROTECTIVE FUNCTIONS………………………………………………………………………

Pg. 10

2.8FRONT PANEL……………………………………………………………………………………. Pg. 10

2.9ENVIRONMENTAL CONDITIONS………………………………………………………………. Pg. 10

2.10MECHANICAL……………………………………………………………………………………. Pg. 10

2.11SAFETY/EMC…………………………………………………………………………………….. Pg. 10

2.12SUPPLEMENTAL CHARACTERISTICS………………………………………………………. Pg. 11

2.13OUTLINE DRAWINGS…………………………………………………………………………... Pg. 12

CHAPTER 3 INSTALLATION……………………………………………………………………….. Pg. 13

3.1GENERAL…………………………………………………………………………………………... Pg. 13

3.2PREPARATION FOR USE………………………………………………………………………... Pg. 13

3.3INITIAL INSPECTION……………………………………………………………………………... Pg. 13

3.4 RACK MOUNTING…………………………………………………………………………………

Pg. 13

3.4.1 To install the power supply in a rack……………………………………………………..

Pg. 14

3.4.2 Rack mount slides………………………………………………………………………….

Pg. 14

3.5 LOCATION MOUNTING AND COOLING……………………………………………………….

Pg. 14

3.6 AC SOURCE REQUIREMENTS………………………………………………………………….

Pg. 14

3.7 AC INPUT POWER CONNECTION……………………………………………………………...

Pg. 15

3.7.1 AC input connector………………….………………………………………………………

Pg. 15

3.7.2 AC input cord………………………………………………………………………………..

Pg. 15

3.7.3 AC input wire connection………………….………………………………………………..

Pg. 15

3.8 TURN-ON CHECKOUT PROCEDURE………………………………………………………….

Pg. 17

3.8.1General………………………………………………………………………………………. Pg. 17

3.8.2Prior to operation……………………………………………………………………………. Pg. 17

3.8.3Constant voltage check…………………………………………………………………….. Pg. 17

3.8.4Constant current check…………………………………………………………………….. Pg. 17

3.8.5OVP check…………………………………………………………………………………... Pg. 18

3.8.6 UVL check……………………………………………………………………………………

Pg. 18

3.8.7 Foldback check……………………………………………………………………………...

Pg. 18

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Contents 2U Genesystm 5kW Page Page Genesys Manual Supplement Table of Contents Front and Rear Panel Controls and Connectors ……………… Remote Analog PROGRAMMING……………………………………………… Isolated Analog Progamming OPTION………………………………… Warranty Service Limitation of WarrantyDisclaimer Trademark InformationSafety Instructions FCC Compliance Notice Environmental ConditionsSICHERHEITS-INSTALLATIONS Anweisungen Anderungen and Bauteileersatz Sicherheits-und WarnsymboleSICHERHEITS-HINWEISE UmweltbedingungenGeneral Information Features and optionsIntroduction General DescriptionControl via the serial communication port Multiple output power systemAnalog voltage programming and monitoring Parallel operationAccessories Specifications 83-515-000 Rev. B Supplemental Characteristics Genesystm 5000W Power Supplies Outline Drawings General InstallationPreparation for USE Initial InspectionsRack Mounting To install the Power Supply in a rackLOCATION, Mounting and Cooling AC Source RequirementsAC Input Connector AC Input Power ConnectionAC Input Wire Connection AC Input CordStripped Wires installed in Strain Relief Prior to Operation TURN-ON Checkout ProcedureConstant Voltage Check Constant Current CheckBaud Rate Setting RS-232 and RS-485 only Address SettingUVL Check Foldback CheckLoad Wiring Connecting the LoadCurrent Carrying Capacity AWGInductive loads Wire terminationNoise and Impedance Effects Making the load connections 8V to 100V Models Load wires connection, 8V to 100V models 83-515-000 Rev. B Connecting multiple loads, radial distribution method Connecting single loads, local sensing defaultConnecting single loads, remote sensing Grounding outputs Multiple load connection with distribution terminalsLocal and Remote Sensing Sense wiringOutput Terminal Grounding Local sensingRepackaging for Shipment 10.4 J2 sense connector technical informationRemote sensing Front Panel Controls and Indicators Front and Rear Panel Controls and ConnectorsSection Rear Panel Connections and Controls SW1 setup DIP-switch Rear Panel SW1 Setup Switch1 SW1 position function Resetting the SW1 switchMaking J1 connections Rear Panel J1 Programming and Monitoring ConnectorEnain SignalIfcom LocalConstant Current Mode Constant Voltage ModeLocal Operation IntroductionResetting the OVP circuit Setting the OVP levelAutomatic Crossover Over Voltage Protection OVP4A Under Voltage Limit UVL Output SHUT-OFF SO Control VIA Rear Panel J1 ConnectorFoldback Protection Output ON/OFF ControlPsok Signal ENABLE/DISABLE Control VIA Rear Panel J1 ConnectorCV/CC Signal Last Setting Memory Over Temperature Protecton OTPSAFE-START and AUTO-RESTART Modes Series OperationSeries connection, local sensing Series connection for increased output voltageSeries connection for positive/negative output voltages Series connection for positive and negative output voltageParallel Operation Setting the units as Master or Slave Advanced parallel configurationMaster and Slave units default operation Connection to the loadAST OFF *OUT OFF To release units from Slave modeCurrent display accuracy Front Panel Locking DAISY-CHAIN ConnectionUnlocked front panel Locked front panelLOCAL/REMOTE Analog Indication Remote Analog ProgrammingLOCAL/REMOTE Analog Control J1 connector, rear panel view Remote resistive programming Resisitive Programming of Output Voltage and Current LimitRemote Monitoring of Output Voltage and Current Configuration RS232 & RS485 Remote ControlFront panel in Remote mode Rear Panel RS232/RS485 Connector6 RS232/RS485 port in Local mode MD Mode enable Serial communication mode MD Mode DescriptionMD Mode SRQ MD Mode SRQ RetransmissionSingle power supply Connecting Power Supplies to RS232 or RS485 BUSCommunication Interface Protocol Command SET Description Error MessagesOutput Control Commands Initialization Control CommandsID Control Commands Filter DVC?FILTER? OUT?General Global Output CommandsEnable MD Mode MD Mode Option Required Single Byte CommandsDisable SRQ retransmission MD Mode Option Required Enable SRQ retransmission MD Mode Option RequiredPrint Power On Time Addressed commands with response Read registersTest if MD Mode is Installed Addressed commands without response Acknowledge SRQ1010 None Disable retransmission of SRQs by sup Voltage programming range Status Control Commands STATUS, Error and SRQ RegistersStatus Registers Conditional RegistersFold BITFault Event Register Service Request Enable and Event RegistersFault Enable Register Status Event Register Status Enable RegisterCommunication Test Power supply set-upSerial Communication Test SET-UP Isolated Analog Programming Option Specifications1 0-5V/0-10V Option PN IS510 PPM/CIsolated Programming & Monitoring Connector Setup and Operating Instructions Maintenance OUP Fuse Rating

5KW specifications

The TDK 5KW is a cutting-edge power supply solution designed to deliver high performance and efficiency in a compact form. This robust unit is engineered for various applications, including industrial automation, telecommunications, and renewable energy systems. With a focus on reliability and durability, the TDK 5KW is an excellent choice for users seeking a dependable power source.

One of the standout features of the TDK 5KW is its advanced power conversion technology. It utilizes a high-frequency switching technique that allows for superior efficiency, minimizing energy loss and reducing heat generation. By operating at high efficiency levels, the TDK 5KW helps lower operational costs while contributing to a greener environment.

The power supply is equipped with a wide input voltage range, making it suitable for global applications. It can accept input voltages from 90 to 264 VAC, ensuring versatility and compatibility with various electrical systems. This feature also enhances its usability in different geographic regions without the need for additional transformers or converters.

Another significant characteristic of the TDK 5KW is its modular design, which allows for easy integration into existing systems. The power supply features a compact footprint, making it ideal for installations where space is at a premium. Moreover, its robust construction ensures that it can withstand harsh operating conditions, including extreme temperatures and vibrations.

Reliability is further enhanced through built-in protection features, including overvoltage, overcurrent, and short-circuit protection. These safety mechanisms not only safeguard the power supply itself but also protect the connected equipment from damage, making it a trustworthy choice for critical applications.

The TDK 5KW also supports various communication protocols, enabling seamless integration into modern automation systems. This feature allows for real-time monitoring and control, providing users with essential data to optimize performance and troubleshoot issues efficiently.

In summary, the TDK 5KW is a powerful, efficient, and reliable power supply solution that caters to a broad range of applications. Its advanced technologies, modular design, and robust safety features make it an essential component for anyone looking to enhance their electrical systems with a high-quality power source.