TDK 5KW technical manual Stripped Wires installed in Strain Relief

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2.Unscrew the base of the strain relief from the helix-shaped body. Insert the base through the outside opening in the AC input cover and screw the locknut securely (11-14 Lb-inch.) (1.3 - 1.6Nm) into the base, from the inside.

3.Slide the helix-shaped body onto the AC cable. Insert the stripped wires through the strain re- lief base until the outer cable jacket is flush with the edge of the base. Tighten (16-18 Lb-inch.) (18 - 20Nm) the body to the base while holding the cable in place. Now the cable is securely fastened inside the strain relief. Refer to Fig. 3-2.

Screw-on

Locknut

Fig.3-2: Stripped Wires installed in Strain Relief

4.Connect the AC wires to the terminals of the input plug supplied with the unit. To connect the wires, loosen the terminal screw, insert the stripped wire into the terminal and tighten the screw securely (10.7- 13.4 Lb-inch). (1.21 – 1.5Nm) Refer to Fig. 3-3 for details. Pay attention to connect the wires according to the polarity marking on the plug.

Fig.3-3: AC Input plug (3-Phase shown)

5.Connect the AC input plug to the AC input connector at the power supply rear panel. Fasten the plug to the connector using the two screws at each side of the plug.

(Tightening torque: 10.7-13.4Lb inch)

Route the wires inside the cover to prevent pinching. Fasten the cover to the unit using the M3x8 Flat Head screws are provided. Refer to Fig.3-4 for details. Tighten screws securely (4.8 - 4.9LB-inch, 0.54- - 0.55 Nm)

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83-515-000 Rev. B

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Contents 2U Genesystm 5kW Page Page Genesys Manual Supplement Table of Contents Front and Rear Panel Controls and Connectors ……………… Remote Analog PROGRAMMING……………………………………………… Isolated Analog Progamming OPTION………………………………… Limitation of Warranty Warranty ServiceDisclaimer Trademark InformationSafety Instructions Environmental Conditions FCC Compliance NoticeSICHERHEITS-INSTALLATIONS Anweisungen Sicherheits-und Warnsymbole Anderungen and BauteileersatzSICHERHEITS-HINWEISE UmweltbedingungenFeatures and options General InformationIntroduction General DescriptionMultiple output power system Control via the serial communication portAnalog voltage programming and monitoring Parallel operationAccessories Specifications 83-515-000 Rev. B Supplemental Characteristics Genesystm 5000W Power Supplies Outline Drawings Installation GeneralPreparation for USE Initial InspectionsTo install the Power Supply in a rack Rack MountingLOCATION, Mounting and Cooling AC Source RequirementsAC Input Power Connection AC Input ConnectorAC Input Wire Connection AC Input CordStripped Wires installed in Strain Relief TURN-ON Checkout Procedure Prior to OperationConstant Voltage Check Constant Current CheckAddress Setting Baud Rate Setting RS-232 and RS-485 onlyUVL Check Foldback CheckConnecting the Load Load WiringCurrent Carrying Capacity AWGWire termination Noise and Impedance EffectsInductive loads Making the load connections 8V to 100V Models Load wires connection, 8V to 100V models 83-515-000 Rev. B Connecting single loads, local sensing default Connecting single loads, remote sensingConnecting multiple loads, radial distribution method Multiple load connection with distribution terminals Grounding outputsSense wiring Local and Remote SensingOutput Terminal Grounding Local sensing10.4 J2 sense connector technical information Remote sensingRepackaging for Shipment Front and Rear Panel Controls and Connectors Front Panel Controls and IndicatorsSection Rear Panel Connections and Controls Rear Panel SW1 Setup Switch SW1 setup DIP-switchResetting the SW1 switch 1 SW1 position functionRear Panel J1 Programming and Monitoring Connector Making J1 connectionsSignal EnainIfcom LocalConstant Voltage Mode Constant Current ModeLocal Operation IntroductionSetting the OVP level Resetting the OVP circuitAutomatic Crossover Over Voltage Protection OVPOutput SHUT-OFF SO Control VIA Rear Panel J1 Connector 4A Under Voltage Limit UVLFoldback Protection Output ON/OFF ControlENABLE/DISABLE Control VIA Rear Panel J1 Connector CV/CC SignalPsok Signal Over Temperature Protecton OTP Last Setting MemorySAFE-START and AUTO-RESTART Modes Series OperationSeries connection for increased output voltage Series connection, local sensingSeries connection for positive and negative output voltage Series connection for positive/negative output voltagesParallel Operation Advanced parallel configuration Setting the units as Master or SlaveMaster and Slave units default operation Connection to the loadTo release units from Slave mode Current display accuracyAST OFF *OUT OFF DAISY-CHAIN Connection Front Panel LockingUnlocked front panel Locked front panelRemote Analog Programming LOCAL/REMOTE Analog ControlLOCAL/REMOTE Analog Indication J1 connector, rear panel view Resisitive Programming of Output Voltage and Current Limit Remote resistive programmingRemote Monitoring of Output Voltage and Current RS232 & RS485 Remote Control ConfigurationRear Panel RS232/RS485 Connector 6 RS232/RS485 port in Local modeFront panel in Remote mode MD Mode Description MD Mode enable Serial communication modeMD Mode SRQ MD Mode SRQ RetransmissionConnecting Power Supplies to RS232 or RS485 BUS Single power supplyCommunication Interface Protocol Error Messages Command SET DescriptionInitialization Control Commands ID Control CommandsOutput Control Commands DVC? FilterFILTER? OUT?Global Output Commands GeneralSingle Byte Commands Enable MD Mode MD Mode Option RequiredDisable SRQ retransmission MD Mode Option Required Enable SRQ retransmission MD Mode Option RequiredAddressed commands with response Read registers Print Power On TimeTest if MD Mode is Installed Addressed commands without response Acknowledge SRQ1010 None Disable retransmission of SRQs by sup Voltage programming range STATUS, Error and SRQ Registers Status Control CommandsConditional Registers Status RegistersBIT FoldService Request Enable and Event Registers Fault Enable RegisterFault Event Register Status Enable Register Status Event RegisterPower supply set-up Serial Communication Test SET-UPCommunication Test Specifications Isolated Analog Programming Option1 0-5V/0-10V Option PN IS510 PPM/CIsolated Programming & Monitoring Connector Setup and Operating Instructions Maintenance Fuse Rating OUP

5KW specifications

The TDK 5KW is a cutting-edge power supply solution designed to deliver high performance and efficiency in a compact form. This robust unit is engineered for various applications, including industrial automation, telecommunications, and renewable energy systems. With a focus on reliability and durability, the TDK 5KW is an excellent choice for users seeking a dependable power source.

One of the standout features of the TDK 5KW is its advanced power conversion technology. It utilizes a high-frequency switching technique that allows for superior efficiency, minimizing energy loss and reducing heat generation. By operating at high efficiency levels, the TDK 5KW helps lower operational costs while contributing to a greener environment.

The power supply is equipped with a wide input voltage range, making it suitable for global applications. It can accept input voltages from 90 to 264 VAC, ensuring versatility and compatibility with various electrical systems. This feature also enhances its usability in different geographic regions without the need for additional transformers or converters.

Another significant characteristic of the TDK 5KW is its modular design, which allows for easy integration into existing systems. The power supply features a compact footprint, making it ideal for installations where space is at a premium. Moreover, its robust construction ensures that it can withstand harsh operating conditions, including extreme temperatures and vibrations.

Reliability is further enhanced through built-in protection features, including overvoltage, overcurrent, and short-circuit protection. These safety mechanisms not only safeguard the power supply itself but also protect the connected equipment from damage, making it a trustworthy choice for critical applications.

The TDK 5KW also supports various communication protocols, enabling seamless integration into modern automation systems. This feature allows for real-time monitoring and control, providing users with essential data to optimize performance and troubleshoot issues efficiently.

In summary, the TDK 5KW is a powerful, efficient, and reliable power supply solution that caters to a broad range of applications. Its advanced technologies, modular design, and robust safety features make it an essential component for anyone looking to enhance their electrical systems with a high-quality power source.
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