TDK 5KW TURN-ON Checkout Procedure, Prior to Operation, Constant Voltage Check, OVP Check

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3.8 TURN-ON CHECKOUT PROCEDURE

3.8.1General

The following procedure ensures that the power supply is operational and may be used as a basic incoming inspection check. Refer to Fig. 4-1 and fig. 4-2 for the location of the controls indicated in the procedure.

3.8.2Prior to Operation

1.Ensure that the power supply is configured to the default setting:

AC On/Off switch at Off position.

Dip switch: All positions at Down (“Off”) position.

J2 Sense connector: Configured to Local Sense as shown in Fig. 3-5:

1 Remote (+) sense

2 Local (+) sense

3 Not connected

4 Local (-) sense

5 Remote (-) sense

Plug P/N: MC1, 5/5-ST-3, 81 (Phoenix)

Fig.3-5: Sense connector default connection

For units equipped with IEEE option, ensure that the IEEE_En switch is in Up (default) position (Re- fer to Fig.4-2, item 9 for location), if checkout is to be done in IEEE mode.

2.Connect the unit to an AC source as described in Section 3.7.

3.Connect a DVM with appropriate cables for the rated voltage to the output terminals.

4.Turn the front panel AC power switch to On.

3.8.3Constant Voltage Check

1.Turn on the output by pressing the OUT pushbutton so the OUT LED illuminates.

2.Observe the power supply VOLT display and rotate the Voltage encoder. Ensure that the Output Voltage varies while the VOLT encoder is rotated. The minimum control range is from zero to the maximum rated output for the power supply model.

Compare the DVM reading with the front panel VOLT display to verify the accuracy of the VOLT display. Ensure that the front panel VOLT LED is On.

3.Turn Off the front panel AC power switch.

3.8.4Constant Current Check

1.Ensure that the front panel AC power switch is at the Off position and the DVM connected to the output terminals shows zero voltage.

2.Connect a DC shunt across the output terminals. Ensure that the shunt and the wire current rat- ings are higher than the power supply rating. Connect a DVM to the shunt.

3.Turn the front panel AC power switch to the On position,

4.Turn On the output by pressing OUT pushbutton so the OUT LED illuminates.

5.Observe the power supply CURRENT display and rotate the CURRENT encoder. Ensure that the Output Current varies while the CURRENT encoder is rotated. The minimum control range is from zero to the maximum rated output for the power supply model.

Compare the DVM reading with the front panel CURRENT display to verify the accuracy of the CURRENT display. Ensure that the front panel CURRENT LED is On.

6.Turn Off the front panel AC power switch.

7.Remove the shunt from the power supply output terminals.

3.8.5OVP Check

Refer to Section 5.3 for explanation of the OVP function prior to performing the procedure below.

1.Turn the front panel AC power switch to the On position and turn on the output by pressing OUT pushbutton.

2.Using the VOLT encoder, adjust the Output Voltage to approx. 10% of the unit voltage rating.

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83-515-000 Rev. B

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Contents 2U Genesystm 5kW Page Page Genesys Manual Supplement Table of Contents Front and Rear Panel Controls and Connectors ……………… Remote Analog PROGRAMMING……………………………………………… Isolated Analog Progamming OPTION………………………………… Warranty Service Limitation of WarrantyDisclaimer Trademark InformationSafety Instructions FCC Compliance Notice Environmental ConditionsSICHERHEITS-INSTALLATIONS Anweisungen Anderungen and Bauteileersatz Sicherheits-und WarnsymboleSICHERHEITS-HINWEISE UmweltbedingungenGeneral Information Features and optionsIntroduction General DescriptionControl via the serial communication port Multiple output power systemAnalog voltage programming and monitoring Parallel operationAccessories Specifications 83-515-000 Rev. B Supplemental Characteristics Genesystm 5000W Power Supplies Outline Drawings General InstallationPreparation for USE Initial InspectionsRack Mounting To install the Power Supply in a rackLOCATION, Mounting and Cooling AC Source RequirementsAC Input Connector AC Input Power ConnectionAC Input Wire Connection AC Input CordStripped Wires installed in Strain Relief Prior to Operation TURN-ON Checkout ProcedureConstant Voltage Check Constant Current CheckBaud Rate Setting RS-232 and RS-485 only Address SettingUVL Check Foldback CheckLoad Wiring Connecting the LoadCurrent Carrying Capacity AWGNoise and Impedance Effects Wire terminationInductive loads Making the load connections 8V to 100V Models Load wires connection, 8V to 100V models 83-515-000 Rev. B Connecting single loads, remote sensing Connecting single loads, local sensing defaultConnecting multiple loads, radial distribution method Grounding outputs Multiple load connection with distribution terminalsLocal and Remote Sensing Sense wiringOutput Terminal Grounding Local sensingRemote sensing 10.4 J2 sense connector technical informationRepackaging for Shipment Front Panel Controls and Indicators Front and Rear Panel Controls and ConnectorsSection Rear Panel Connections and Controls SW1 setup DIP-switch Rear Panel SW1 Setup Switch1 SW1 position function Resetting the SW1 switchMaking J1 connections Rear Panel J1 Programming and Monitoring ConnectorEnain SignalIfcom LocalConstant Current Mode Constant Voltage ModeLocal Operation IntroductionResetting the OVP circuit Setting the OVP levelAutomatic Crossover Over Voltage Protection OVP4A Under Voltage Limit UVL Output SHUT-OFF SO Control VIA Rear Panel J1 ConnectorFoldback Protection Output ON/OFF ControlCV/CC Signal ENABLE/DISABLE Control VIA Rear Panel J1 ConnectorPsok Signal Last Setting Memory Over Temperature Protecton OTPSAFE-START and AUTO-RESTART Modes Series OperationSeries connection, local sensing Series connection for increased output voltageSeries connection for positive/negative output voltages Series connection for positive and negative output voltageParallel Operation Setting the units as Master or Slave Advanced parallel configurationMaster and Slave units default operation Connection to the loadCurrent display accuracy To release units from Slave modeAST OFF *OUT OFF Front Panel Locking DAISY-CHAIN ConnectionUnlocked front panel Locked front panelLOCAL/REMOTE Analog Control Remote Analog ProgrammingLOCAL/REMOTE Analog Indication J1 connector, rear panel view Remote resistive programming Resisitive Programming of Output Voltage and Current LimitRemote Monitoring of Output Voltage and Current Configuration RS232 & RS485 Remote Control6 RS232/RS485 port in Local mode Rear Panel RS232/RS485 ConnectorFront panel in Remote mode MD Mode enable Serial communication mode MD Mode DescriptionMD Mode SRQ MD Mode SRQ RetransmissionSingle power supply Connecting Power Supplies to RS232 or RS485 BUSCommunication Interface Protocol Command SET Description Error MessagesID Control Commands Initialization Control CommandsOutput Control Commands Filter DVC?FILTER? OUT?General Global Output CommandsEnable MD Mode MD Mode Option Required Single Byte CommandsDisable SRQ retransmission MD Mode Option Required Enable SRQ retransmission MD Mode Option RequiredPrint Power On Time Addressed commands with response Read registersTest if MD Mode is Installed Addressed commands without response Acknowledge SRQ1010 None Disable retransmission of SRQs by sup Voltage programming range Status Control Commands STATUS, Error and SRQ RegistersStatus Registers Conditional RegistersFold BITFault Enable Register Service Request Enable and Event RegistersFault Event Register Status Event Register Status Enable RegisterSerial Communication Test SET-UP Power supply set-upCommunication Test Isolated Analog Programming Option Specifications1 0-5V/0-10V Option PN IS510 PPM/CIsolated Programming & Monitoring Connector Setup and Operating Instructions Maintenance OUP Fuse Rating

5KW specifications

The TDK 5KW is a cutting-edge power supply solution designed to deliver high performance and efficiency in a compact form. This robust unit is engineered for various applications, including industrial automation, telecommunications, and renewable energy systems. With a focus on reliability and durability, the TDK 5KW is an excellent choice for users seeking a dependable power source.

One of the standout features of the TDK 5KW is its advanced power conversion technology. It utilizes a high-frequency switching technique that allows for superior efficiency, minimizing energy loss and reducing heat generation. By operating at high efficiency levels, the TDK 5KW helps lower operational costs while contributing to a greener environment.

The power supply is equipped with a wide input voltage range, making it suitable for global applications. It can accept input voltages from 90 to 264 VAC, ensuring versatility and compatibility with various electrical systems. This feature also enhances its usability in different geographic regions without the need for additional transformers or converters.

Another significant characteristic of the TDK 5KW is its modular design, which allows for easy integration into existing systems. The power supply features a compact footprint, making it ideal for installations where space is at a premium. Moreover, its robust construction ensures that it can withstand harsh operating conditions, including extreme temperatures and vibrations.

Reliability is further enhanced through built-in protection features, including overvoltage, overcurrent, and short-circuit protection. These safety mechanisms not only safeguard the power supply itself but also protect the connected equipment from damage, making it a trustworthy choice for critical applications.

The TDK 5KW also supports various communication protocols, enabling seamless integration into modern automation systems. This feature allows for real-time monitoring and control, providing users with essential data to optimize performance and troubleshoot issues efficiently.

In summary, the TDK 5KW is a powerful, efficient, and reliable power supply solution that caters to a broad range of applications. Its advanced technologies, modular design, and robust safety features make it an essential component for anyone looking to enhance their electrical systems with a high-quality power source.
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