TDK 5KW technical manual Installation, General, Preparation for USE, Initial Inspections

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CHAPTER 3 INSTALLATION

3.1 GENERAL

This Chapter contains instructions for initial inspection, preparation for use and repackaging for ship- ment. Connection to PC, setting the communication port and linking GenesysTM power supplies are described in Chapter 7.

WARNING

The GenesysTM series is intended only for installation in Restricted Access Location (RAL). Access to Hazardous parts (rear side of the power supply) shall be prevented after installation.

NOTE

GenesysTM power supplies generate magnetic fields, which might affect the operation of other instruments. If your equipment is susceptible to magnetic fields, do not position it adjacent to the power supply.

WARNING

To avoid electric shock hazard, do not insert conductive parts through the front panel slits.

3.2 PREPARATION FOR USE

In order to be operational the power supply must be connected to an appropriate AC source. The AC source voltage should be within the power supply specification. Do not apply power before reading Section 3.3, 3.6 and 3.7.

Table 3-1 below, describes the basic setup procedure. Follow the instructions in Table 3-1 in the se- quence given to prepare the power supply for use.

Step no.

Item

Description

Reference

 

 

 

 

1

Inspection

Initial physical inspection of the power supply

Section 3.3

2

Installation

Installing the power supply,

Section 3.4

 

 

Ensuring adequate ventilation.

Section 3.5

3

AC source

AC source requirements

Section 3.6

 

 

Connecting the power supply to the AC source

Section 3.7

4

Test

Turn-on checkout procedure.

Section 3.8

5

Load connection

Wire size selection. Local/Remote sensing. Single

Section 3.9

 

 

or multiple loads.

 

6

Default setting

The power supply setting at shipment.

Section 7.2.1

Table 3-1: Basic setup procedure

3.3 INITIAL INSPECTIONS

Prior to shipment this power supply was inspected and found free of mechanical or electrical defects. Upon unpacking of the power supply, inspect for any damage, which may have occurred in transit. The inspection should confirm that there is no exterior damage to the power supply such as broken knobs or connectors and that the front panel and meters face are not scratched or cracked. Keep all packing material until the inspection has been completed. If damage is detected, file a claim with car- rier immediately and notify the TDK-Lambda Americas Inc. sales or authorized service facility nearest you.

13

83-515-000 Rev. B

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Contents 2U Genesystm 5kW Page Page Genesys Manual Supplement Table of Contents Front and Rear Panel Controls and Connectors ……………… Remote Analog PROGRAMMING……………………………………………… Isolated Analog Progamming OPTION………………………………… Warranty Service Limitation of WarrantyDisclaimer Trademark InformationSafety Instructions FCC Compliance Notice Environmental ConditionsSICHERHEITS-INSTALLATIONS Anweisungen Anderungen and Bauteileersatz Sicherheits-und WarnsymboleSICHERHEITS-HINWEISE UmweltbedingungenGeneral Information Features and optionsIntroduction General DescriptionControl via the serial communication port Multiple output power systemAnalog voltage programming and monitoring Parallel operationAccessories Specifications 83-515-000 Rev. B Supplemental Characteristics Genesystm 5000W Power Supplies Outline Drawings General InstallationPreparation for USE Initial InspectionsRack Mounting To install the Power Supply in a rackLOCATION, Mounting and Cooling AC Source RequirementsAC Input Connector AC Input Power ConnectionAC Input Wire Connection AC Input CordStripped Wires installed in Strain Relief Prior to Operation TURN-ON Checkout ProcedureConstant Voltage Check Constant Current CheckBaud Rate Setting RS-232 and RS-485 only Address SettingUVL Check Foldback CheckLoad Wiring Connecting the LoadCurrent Carrying Capacity AWGWire termination Noise and Impedance EffectsInductive loads Making the load connections 8V to 100V Models Load wires connection, 8V to 100V models 83-515-000 Rev. B Connecting single loads, local sensing default Connecting single loads, remote sensingConnecting multiple loads, radial distribution method Grounding outputs Multiple load connection with distribution terminalsLocal and Remote Sensing Sense wiringOutput Terminal Grounding Local sensing10.4 J2 sense connector technical information Remote sensingRepackaging for Shipment Front Panel Controls and Indicators Front and Rear Panel Controls and ConnectorsSection Rear Panel Connections and Controls SW1 setup DIP-switch Rear Panel SW1 Setup Switch1 SW1 position function Resetting the SW1 switchMaking J1 connections Rear Panel J1 Programming and Monitoring ConnectorEnain SignalIfcom LocalConstant Current Mode Constant Voltage ModeLocal Operation IntroductionResetting the OVP circuit Setting the OVP levelAutomatic Crossover Over Voltage Protection OVP4A Under Voltage Limit UVL Output SHUT-OFF SO Control VIA Rear Panel J1 ConnectorFoldback Protection Output ON/OFF ControlENABLE/DISABLE Control VIA Rear Panel J1 Connector CV/CC SignalPsok Signal Last Setting Memory Over Temperature Protecton OTPSAFE-START and AUTO-RESTART Modes Series OperationSeries connection, local sensing Series connection for increased output voltageSeries connection for positive/negative output voltages Series connection for positive and negative output voltageParallel Operation Setting the units as Master or Slave Advanced parallel configurationMaster and Slave units default operation Connection to the loadTo release units from Slave mode Current display accuracyAST OFF *OUT OFF Front Panel Locking DAISY-CHAIN ConnectionUnlocked front panel Locked front panelRemote Analog Programming LOCAL/REMOTE Analog ControlLOCAL/REMOTE Analog Indication J1 connector, rear panel view Remote resistive programming Resisitive Programming of Output Voltage and Current LimitRemote Monitoring of Output Voltage and Current Configuration RS232 & RS485 Remote ControlRear Panel RS232/RS485 Connector 6 RS232/RS485 port in Local modeFront panel in Remote mode MD Mode enable Serial communication mode MD Mode DescriptionMD Mode SRQ MD Mode SRQ RetransmissionSingle power supply Connecting Power Supplies to RS232 or RS485 BUSCommunication Interface Protocol Command SET Description Error MessagesInitialization Control Commands ID Control CommandsOutput Control Commands Filter DVC?FILTER? OUT?General Global Output CommandsEnable MD Mode MD Mode Option Required Single Byte CommandsDisable SRQ retransmission MD Mode Option Required Enable SRQ retransmission MD Mode Option RequiredPrint Power On Time Addressed commands with response Read registersTest if MD Mode is Installed Addressed commands without response Acknowledge SRQ1010 None Disable retransmission of SRQs by sup Voltage programming range Status Control Commands STATUS, Error and SRQ RegistersStatus Registers Conditional RegistersFold BITService Request Enable and Event Registers Fault Enable RegisterFault Event Register Status Event Register Status Enable RegisterPower supply set-up Serial Communication Test SET-UPCommunication Test Isolated Analog Programming Option Specifications1 0-5V/0-10V Option PN IS510 PPM/CIsolated Programming & Monitoring Connector Setup and Operating Instructions Maintenance OUP Fuse Rating

5KW specifications

The TDK 5KW is a cutting-edge power supply solution designed to deliver high performance and efficiency in a compact form. This robust unit is engineered for various applications, including industrial automation, telecommunications, and renewable energy systems. With a focus on reliability and durability, the TDK 5KW is an excellent choice for users seeking a dependable power source.

One of the standout features of the TDK 5KW is its advanced power conversion technology. It utilizes a high-frequency switching technique that allows for superior efficiency, minimizing energy loss and reducing heat generation. By operating at high efficiency levels, the TDK 5KW helps lower operational costs while contributing to a greener environment.

The power supply is equipped with a wide input voltage range, making it suitable for global applications. It can accept input voltages from 90 to 264 VAC, ensuring versatility and compatibility with various electrical systems. This feature also enhances its usability in different geographic regions without the need for additional transformers or converters.

Another significant characteristic of the TDK 5KW is its modular design, which allows for easy integration into existing systems. The power supply features a compact footprint, making it ideal for installations where space is at a premium. Moreover, its robust construction ensures that it can withstand harsh operating conditions, including extreme temperatures and vibrations.

Reliability is further enhanced through built-in protection features, including overvoltage, overcurrent, and short-circuit protection. These safety mechanisms not only safeguard the power supply itself but also protect the connected equipment from damage, making it a trustworthy choice for critical applications.

The TDK 5KW also supports various communication protocols, enabling seamless integration into modern automation systems. This feature allows for real-time monitoring and control, providing users with essential data to optimize performance and troubleshoot issues efficiently.

In summary, the TDK 5KW is a powerful, efficient, and reliable power supply solution that caters to a broad range of applications. Its advanced technologies, modular design, and robust safety features make it an essential component for anyone looking to enhance their electrical systems with a high-quality power source.
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