Teledyne 460H Maintenance, Replacing the gas filter element, Degree of Protection

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6.0Maintenance

6.0Maintenance

6.1Replacing the gas filter element

The Model 460H is equipped with a gas filter on the ozone inlet. These filters accept 25mm diameter glass fiber elements. Only filter elements of borosilicate glass or quartz fibers should be used. When the instrument is first installed, the sample filters should be checked at least once a week for particulate loading and replaced if necessary. Once the replacement frequency is determined, a regular schedule for filter replacement should be instituted.

For replacement 25mm filter elements, please contact API’s sales department and request part number 02851.

Filter Replacement Procedure:

1.First ensure that the gas delivery line is not under pressure and has been purged of ozone.

2.Remove the four screws securing the gas filter assembly.

3.Remove the bottom half of the filter housing

4.Examine the internal sealing o-ring and replace if necessary.

5.Pull out the stainless steel screen securing the filter element.

6.The element can now be removed and replaced. When re-assembling filter, make sure that the top stainless steel screen is pushed into the filter cavity, securing the element in place.

7.After re-assembly, the gas line should be pressurized with oxygen or dry air and checked for leaks using a bubble solution.

6.2Cleaning Exterior Surfaces of the M460H

If necessary, the exterior surfaces of M454H can be cleaned with a damp cloth. Do not attempt to clean any of the other surfaces of the instrument. Do not submerge any part of the instrument in water or cleaning solution.

6.3 Degree of Protection

The Model 460NEMA has a water ingress rating of IPX65 which indicates that it can withstand strong jets of water and is totally protected against dust.

P/N 03662D Teledyne API Model 460H O3 Monitor Operator Manual - Page 33

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Contents INSTRUCTION MANUAL MODEL 460H NEMA OZONE MONITOREMAIL api-sales@teledyne.com 03662 Rev. D 1/8/04SAFETY MESSAGES 2.0 INSTALLATION TABLE OF CONTENTS6.0 MAINTENANCE I. 0 INTRODUCTION7.0 SENSOR AND SYSTEM TROUBLESHOOTING 6.2 CLEANING EXTERIOR SURFACES OF THE M460HAPPENDIX A - SERIAL PORT CONFIGURATION 6.3 DEGREE OF PROTECTIONFigure 2-1 Mounting Hole Locations FIGURESPneumatic Connections Electrical ConnectionsTable 2-1 Digital Status Output Pins TABLESTable 2-3 Serial Port Pins Serial Port Configuration1.1 Preface I.0 INTRODUCTIONADVANCED POLLUTION INSTRUMENTATION DIVISION 1.2 WARRANTY POLICY02024c TERMS AND CONDITIONS1.3 Principle of Operation 1.4 Specifications 2.0 Installation 2.1 Mechanical InstallationFigure 2-1 Mounting Hole Locations Figure 2-2 Pneumatic Connections 2.2 Pneumatic Connections2.3AC Power Connection 2.4.1 Analog Output 2.4 Electrical I/O ConnectionsFigure 2-3 Electrical Connections I/O CONNECTOR2.4.2 Digital Status Outputs Table 2-1 Digital Status Output PinsLabel NameTable 2-2 Control Inputs 2.4.3 Control InputsInput Description2.4.4 RS232/RS485 Serial Communications Port Table 2-3 Serial Port PinsFigure 2-5 Typical RS232 and RS485 Connections RS2323.0 Startup 4.1 Front Panel Display 4.0 Operation4.1.1 O3 readout 4.1.2 Pressure Display4.2.3 Auto Zero Error 4.2.1 Auto-Zero Installation4.2 Auto-Zero Operation 4.2.2 Auto-Zero Function5.2 Command Syntax 5.1 Serial Port ConfigurationTable 5-1 Serial Port Configuration addresscommanddata1,data2#checksumCRExamples of valid Commands with no data 5.3 Command SummaryExamples of valid Commands with data Table 5-2 Serial Port Command Summary5.4.1 CAUTO 5.4 Command ReferenceSyntax Data Parameters Sent5.4.2 CZERO 5.4.3 DACSTEP 5.4.4 O3 addressO3CRaddresso3conc#checksumCR addressSETADDRnewaddressCR 5.4.5 SETADDR5.4.6 TDUMP 5.4.7 TLIST Allowable Range 5.4.8 VGETIndex addressvarvalue#checksumCR5.4.9 VLIST 1VLISTCR#5 iirfilt = 0.4 #6 concunits = varindex 5.4.10 VSETis index number for internal VAR See VGET for index list newvalue6.2 Cleaning Exterior Surfaces of the M460H 6.0 MaintenanceFilter Replacement Procedure 6.1 Replacing the gas filter element7.1 Status Output Summary 7.0 Sensor and System Troubleshooting7.2 Sensor OK Table 7-1 Digital Status Outputs7.3 Invalid Reading 7.4 Lamp Low7.5 Cell Dirty Table 7-2 Status Output Truth Table 7.6 Status Output Summary TableSensor InvalidAppendix A - Serial Port Configuration Figure A-1 RS232/RS485 Jumpers Controller PCA#03492RS232RS485 Appendix B - Pneumatic Diagram