Teledyne 3160 manual Introduction, Fixed Features, Variable Features

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Introduction 1

Introduction

1.1Features

1.1.1Fixed Features

The Model 3160 is a microprocessor-based trace oxygen monitoring system that provides on-line monitoring of trace oxygen at parts-per-million (PPM) levels and can directly measure the level of purity in high-grade gases.

The 3160 computer uses an Intel® 80188 microprocessor combined with 32 kilobytes of random access memory (RAM) and 128 kilobytes of read-only memory (ROM). The total computer program resides in the ROM and is not affected by shut- down periods, loss of power, or battery failure. However, calibration parameters and stored measurement readings are retained in battery-backed-up RAM, which require continuous battery voltage in order to be retained. This information will be lost if battery power is interrupted, as in battery replacement.

Two displays help you monitor trace oxygen levels: a red 4-digit light emitting diode (LED) display with one-inch numerals is easily read at a distance or even in bright daylight, and a liquid crystal display (LCD) helps you keep track of alarm setpoints, ranges, mode and system statistics.

1.1.2Variable Features

Various models are available. The following features describe the basic model, but the exact configuration depends on the standard options incorporated. Paragraph 1.3 contains a list of standard variations on the basic model.

The Class B-2 Micro-Fuel Cell measures trace O2 in a mixture of gases. Because the Micro-Fuel Cell sensor is a sealed electrochemical device, it is replaced as a unit. There are no electrolytes to change or electrodes to clean, making the sensor mainte- nance free. The analyzer can be configured with one or two sensor blocks. Each block can be isolated by pneumatically switched valves. The software automatically adjusts when a second cell block is present.

TELEDYNE ANALYTICAL INSTRUMENTS

1-1

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Contents Model Copyright 1999 Teledyne Analytical Instruments Iii Table of Contents Appendix Maintenance & TroubleshootingTeledyne Analytical Instruments Introduction FeaturesFixed Features Variable FeaturesIntroduction Options and Model Numbers Introduction Components3160DA Dual fuel cell Introduction Applications Principles of Operation Operational TheoryMajor Components Sample System Operational Theory Micro-Fuel Cell SensorOperational Theory Model 3160 flow schematic Electronics and Signal ProcessingOperational Theory Identifier Range Scale Voltage CurrentmA Analog signal output offsetDefaults Programmable Options Qty Description InstallationUnpacking the Analyzer Front PanelRear Panel Analyzer front and rear panels Sample Gas Installation Gas Line ConnectionsSpan Gas Instrument Air Compressed Air FittingSensor Installation Electrical Connections 3160 Rear Panel Voltage SelectionRemoving the Voltage Card Fuse ChangingFuse Replacement 3 RS-232 Serial Digital Port Installation ChecklistFront Panel Controls OperationsSpinning Wheel Modes of OperationCell Output Factor Span Factor Operations Uled Span in Progress Changing Passwords For Remote Monitoring and ControlOperations Cold Start-Up Operations Calibration Zeroing Operations Operations Calibration Using Span Gas Operations Operations Operations Select Active Sensor Two Cells Only Setup Operations Accpt Operations O2 Range Set-UpCold Start Operations Set-Up AlarmsOperations Operations Logger Set-Up Operations Operations Set-Up Clock Functions Accpt Teledyne Analytical Instruments Operations Operations System Statistics Ascii Data Bits 7 or Stop Bits 1 or Baud rateComm. Std. for 1200B Bell USA/CCITT Operations Operations Scrubber Maintenance Maintenance & TroubleshootingRoutine Maintenance Sensor MaintenanceSymptom Cause Correction TroubleshootingMaintenance & Troubleshooting Symptom Cause Correction Maintenance & Troubleshooting Operating Temperature0-50C 32 -122 F SpecificationsAppendix Teledyne Analytical Instruments Altitude 1,609 m Relative Humidy Up to 99%Drawing List Appendix Recommended Spare Parts ListMaterial or Component S. # Quantity Appendix Material Safety Data SheetCustomer Service Extension Environmental Health Date Prepared 2/12/96Section IV Fire and Explosion Hazard Data Exposure Protective measures during cell replacementSection Viii Control Measures Phone Product NameManufacturer AddressEffects of overexposure Ingestion Signs/symptoms of exposurePrimary route of entry Exposure limits Osha PELDisposal Protective measures