Teledyne 3160 manual Troubleshooting, Symptom Cause Correction

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5 Maintenance & Troubleshooting

Analyzers equipped with a scrubber should only be used with inert gases and saturat- ed hydrocarbons.

5.2Troubleshooting

To troubleshoot the analyzer, identify the problem in the following list and then

follow the procedures to correct the problem. If you cannot identify the problem, or if you cannot resolve the problem after following the corrective procedure, call a service repre- sentative.

Symptom

Cause

Correction

LCD or LED display will not

Faulty LCD or LED.

Return the unit to factory.

light.

 

 

Display too bright.

 

Remove analyzer cover. Adjust

 

 

potentiometer located behind

 

 

LCD display.

 

 

 

No analog output.

Faulty electrical connection.

Remove analyzer cover. Check

 

 

PC board connections and

 

 

make sure that they are firmly

 

 

seated.

 

 

 

Zero gas signal >2 PPM.

Bad sensor.

Replace sensor.

 

High O2 level.

Check zero gas inlet connec-

 

 

tion.

Slow response/recovery time.

Bad sensor.

Replace sensor.

Displays “--” value.

 

Re-zero sensor.

 

 

 

Can't calibrate (with sensor installed). Display reads “cell too strong” or “cell too weak.”

a)The wrong span gas concentration has been entered.

a)Re-enter span gas concen- tration.

b)Replace or reinstall sensor.

No sample gas flow.

a)

The pneumatic air supply

 

 

pressure is too low, making

 

 

the valves stick.

 

b)

The sample supply pressure

 

 

is too low.

a)Raise air supply pressure to at least 70 psig.

b)Check back panel connec- tions. Raise sample supply to at least 5 psig but within ±2 psig of the span gas pressure.

5-2

TELEDYNE ANALYTICAL INSTRUMENTS

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Contents Model Copyright 1999 Teledyne Analytical Instruments Iii Table of Contents Maintenance & Troubleshooting AppendixTeledyne Analytical Instruments Features Fixed FeaturesVariable Features IntroductionIntroduction 3160DA Dual fuel cell Introduction ComponentsOptions and Model Numbers Introduction Applications Operational Theory Principles of OperationMajor Components Operational Theory Micro-Fuel Cell Sensor Sample SystemOperational Theory Electronics and Signal Processing Model 3160 flow schematicOperational Theory Analog signal output offset Identifier Range Scale Voltage CurrentmADefaults Programmable Options Installation Unpacking the AnalyzerFront Panel Qty DescriptionRear Panel Analyzer front and rear panels Installation Gas Line Connections Span GasInstrument Air Compressed Air Fitting Sample GasSensor Installation Electrical Connections Voltage Selection 3160 Rear PanelFuse Changing Removing the Voltage CardFuse Replacement Installation Checklist 3 RS-232 Serial Digital PortOperations Front Panel ControlsCell Output Factor Span Factor Modes of OperationSpinning Wheel Operations Changing Passwords For Remote Monitoring and Control Uled Span in ProgressOperations Cold Start-Up Operations Calibration Zeroing Operations Operations Calibration Using Span Gas Operations Operations Operations Select Active Sensor Two Cells Only Setup Operations Operations O2 Range Set-Up AccptOperations Set-Up Alarms Cold StartOperations Operations Logger Set-Up Operations Operations Set-Up Clock Functions Accpt Teledyne Analytical Instruments Operations Operations System Statistics Comm. Std. for 1200B Bell USA/CCITT Baud rateAscii Data Bits 7 or Stop Bits 1 or Operations Operations Maintenance & Troubleshooting Routine MaintenanceSensor Maintenance Scrubber MaintenanceTroubleshooting Symptom Cause CorrectionMaintenance & Troubleshooting Symptom Cause Correction Maintenance & Troubleshooting Appendix SpecificationsOperating Temperature0-50C 32 -122 F Altitude 1,609 m Relative Humidy Up to 99% Teledyne Analytical InstrumentsAppendix Recommended Spare Parts List Drawing ListAppendix Material Safety Data Sheet Customer Service Extension Environmental HealthDate Prepared 2/12/96 Material or Component S. # QuantitySection IV Fire and Explosion Hazard Data Protective measures during cell replacement ExposureSection Viii Control Measures Product Name ManufacturerAddress PhoneSigns/symptoms of exposure Primary route of entryExposure limits Osha PEL Effects of overexposure IngestionProtective measures Disposal