Liebert Series 610 user manual Abnormal Operations

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Operating Instructions

Maintenance Procedures - Tie Control Logic and Power Components

Refer to the procedures in 4.2.3 - Maintenance Procedures - Isolating Each UPS System to iso- late the UPS’s load circuit breaker and the associated downstream feeders for service.

By using downstream switchover devices for the individual critical loads, such as ATSs or dual input PDUs, the load feeder components to be maintained are de-energized. All critical load operations are transferred to the feeder which will power the combined loads.

There are three approaches to maintaining the Tie circuit breaker and its associated circuit compo- nents depending on the convenience and isolation desired.

1.Single fixed-mount Tie circuit breaker

Complete UPS system and critical loads must be placed on a reliable maintenance bypass source (e.g., standby engine-generator) to de-energize the Tie circuit breaker.

Using appropriate safety equipment and procedures, the Tie circuit breaker can be serviced while remaining energized.

2.Single drawout Tie circuit breaker

Drawout mechanism permits servicing the Tie circuit breaker and associated circuitry while the Power-Tie system is in its normal mode of operation.

To de-energize the drawout carriage plug-in stubs and buswork, however, one feeder at a time must be isolated for service. Refer to 4.2.3 - Maintenance Procedures - Isolating Each UPS System.

Using appropriate safety equipment and procedures, these components can be serviced while remaining energized.

3.Two Tie circuit breakers in series - Fixed-Mount or Drawout

By using two Tie circuit breakers in series, each circuit breaker and its associated buswork can be conveniently and completely de-energized for service. Refer to 4.2.3 - Maintenance Procedures - Isolating Each UPS System.

Unless the controls are in a continuous parallel mode or currently in the process of transferring a load, it is possible to service the Tie controls by taking a few precautions. Since all control signals are isolated, they can be safely de-energized for maintenance without affecting the UPS systems.

Abnormal Operations

Improper Transfer

Transfers cannot be performed unless the OK TO TRANSFER LOAD (#) TO SYSTEM (#) light turns on. This makes it difficult to begin an improper transfer.

The source feeding the UPS modules does not matter because the UPS inverter output is isolated from the rectifier.

The logic permits transfers to and from a UPS system with the UPS modules running on Utility, Bat- tery, or Engine-generator so long as the system accepting the load is running on inverter output.

Synchronization is verified by forcing the system to meet three independent criteria. First, all on-line module oscillators must be synchronized. Second, the voltage zero crossings must be within tolerance. Third, the instantaneous voltage differential between UPS system voltages must be within tolerance. But, regardless of synchronization status, a critical load will not be allowed to transfer to a system running on its bypass source. Transfers from a bypass source to a system on UPS is permitted.

Circuit Breaker Failure

If a “Close” or “Open” command to a circuit breaker fails to return a confirmation of completion within an acceptable time period the Power-Tie logic initiates corrective actions based on the system’s initial state and current state.

Loss of Tie Controls

Should a failure occur while the UPS systems are tied, the Loads will be transferred to the selected Primary Bypass. And, the Load breaker to the other UPS system will be opened to prevent backfeed from the Primary Bypass. A failure in the Tie controls while the systems are separated has no effect on either UPS system since all control signals are isolated.

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Contents Continuous POWER-TIE Configuration Page Table of Contents Operating Instructions Initial System Start-Up 4.2 Basic OperationSystem Flexibility FunctionInter-System Isolation and Reliability Basic Dual-Bus Power-Tie one-line diagram Power-Tie systems fault isolation issues Power-Tie systems control interface diagram Control System Features Operational DescriptionIntersystem Synchronizing Momentary Tie OperationMomentary Tie Transfer Controls Intersystem Sync and Power Sharing Continuous TieContinuous Tie/Transfer/Parallel Control Tie System ComponentsModes of Operation Power-Tie system one-line diagram Selecting a Line Sync Source Continuous Power-TieChecking for Phase, Voltage, and Capacity Synchronizing the UPS SystemsControl panel layout Separating Tied Systems Load Transfers Between UPS SystemsCombined Loads on One System to Continuous Tie Operation Combined Loads on One System from Continuous Tie OperationDesign Criteria Line Sync Signal Power-Tie system fault isolation issues Power-Tie systems fault tolerance Transfer Operation Improper User OperationTie Operation Recommendations Tie Circuit Breaker Selection Tie Circuit Breaker or Logic FaultsWhat Happens If a Failure Occurs During a Power Transfer Hardware FailuresMimic Panel Load Transfer Controls Transfer Function Available OK to Transfer Load 1 to System Transfer Control DisabledTransfer Function Available Transfer Function Available OK to Transfer Load 2 to SystemContinuous Tie Control Control InhibitsManual Controls Initial System Start-Up Normal Transfer Operation ConfigurationsMaintenance Procedures Isolating Each UPS System Basic OperationTransfer of Load Between Two Systems Maintenance Procedures Maintaining Power-Tie Components Maintenance Procedures Tie Control Logic ComponentsImproper Transfer Trouble RecoveryAbnormal Operations Circuit Breaker FailureContinuous Tie-Systems Normal Operating ConfigurationTying the UPS Systems Continuous Parallel Operations Abnormal Operations Isolation for Maintenance Power-Tie system one-line diagram Operation Scenarios/Transfer Procedures Combined Loads Operation See 4.2.4 Isolating a UPS System for MaintenanceSee 4.2.5 Transfer of Load Between Two Systems See 4.2.11 Tying the UPS Systems Continuous Parallel OperationsSee 4.2.3 Maintenance Procedures Isolating Each UPS SystemOne system in bypass to Continuous Tie operation Option Operating Instructions Page Company Behind the Products Technical Support/ServiceLocations