Dell XFR D630 service manual Before You Begin, Recommended Tools, Turning Off Your Computer

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DellTM XFR D630 Fully Rugged Notebook Service Manual

1 Before You Begin

This chapter provides procedures for removing and installing the components in your computer. Unless otherwise noted, each procedure assumes that the following:

You have performed the steps in Turning Off Your Computer and Before Working Inside Your Computer.

You have read the safety information in the XFR D630 Product Information Guide and in the XFR D630 User’s Guide.

A component can be replaced by performing the removal procedure in reverse order.

1.1Recommended Tools

The procedures in this document may require the following tools:

Small flat-blade screwdriver

Phillips screwdriver

Small plastic scribe

5-mm hex nut driver

Flash BIOS-update program CD

Processor extraction tool

Torque driver capable of up to 1.5 inches/pound

Display grommet tool (used when replacing the Display Assembly or the Display Top Cover Assembly)

1.2Turning Off Your Computer

NOTICE: To avoid losing data, save and close any open files and exit any open programs before you turn off your computer.

1.Shut down the operating system:

a.Save and close any open files, exit any open programs

b.Click StartShut DownShut down.

The computer turns off after the operating system shutdown process finishes.

2.Ensure that the computer and any attached devices are turned off. If your computer and attached devices do not automatically turn off when you shut down your operating system, press and hold the power button for 4 seconds.

1.3Before Working Inside Your Computer

Use the following safety guidelines to help protect your computer from potential damage and to help ensure your own personal safety.

CAUTION: Before you begin any of the procedures in this section, follow the safety instructions in the XFR D630 Product Information Guide and in the XFR D630 User’s Guide.

CAUTION: Handle components and cards with care. Do not touch the components or contacts on a card. Hold a card by its edges or by its metal mounting bracket. Hold a component such as a processor by its edges, not by its pins.

NOTICE: Only a certified service technician should perform repairs on your computer. Damage due to servicing that is not authorized by Dell is not covered by your warranty.

NOTICE: When you disconnect a cable, pull on its connector or on its pull-tab, not on the cable

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Revision A01

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Contents DellTM XFR D630 Fully Rugged NotebookRevision A01 Table of Contents 10.10 24.1 Turning Off Your Computer Before You BeginRecommended Tools Before Working Inside Your ComputerRevision A01 Screw Chart Screw Image Part Number DescriptionSCR,M3X14,PHH,MSCR,ZPS,XFR CSK Screw M3 X 10 -BLACK SCR,M2.5X5,PHH,TF,BCS PAN Head Screw M2 X 8-BLACK XBay Devices Hard Drive Revision A01 Revision A01 Replacing the Stylus Clip Close Up View of Installed Stylus Clip Handle Replacing the StylusInstalling the Handle Removing the HandlePort Covers Comms DoorRemoving the Comms Door Installing the Comms Door Docking DoorRemoving the Docking Door Revision A01 Installing the Docking Door VGA Door Removing the VGA DoorRevision A01 Installing the VGA Door Power Door Removing the Power DoorInstalling the Power Door XBay Door Removing the XBay DoorInstalling the XBay Door Audio Ports/WiFi Door Removing the Audio Ports/WiFi DoorInstalling the Audio Ports/WiFi Door USB Side DoorInstalling the USB Side Door Removing the USB Side DoorUSB Rear Door Removing USB Rear DoorInstalling USB Rear Door PC Card Slot DoorRemoving the PC Card Slot Door Installing the PC Card Slot Door Hinge Cover Removing the Hinge CoverRevision A01 Standard Keyboard Installing the Hinge CoverKeyboards Removing the Standard KeyboardRevision A01 Installing the Standard Keyboard Rugged KeyboardRemoving the Rugged Keyboard Revision A01 Revision A01 Installing the Rugged Keyboard KYBD, 87, US, ENG, RGD, XFR Rubber keyboard stiffener bar Revision A01 Connectors should not stack above this level Revision A01 Revision A01 Revision A01 Memory Dimm aMemory module Dimm a Dimm B Screws Memory module cover Display Assembly Removing the Display Assembly Revision A01 Revision A01 Revision A01 Installing the Display Assembly Revision A01 Removing the Display Bezel Installing the Display Bezel Removing the Display PanelRevision A01 Installing the Display Panel Installing the Display Top Cover Removing the Display Top CoverRemoving the Display Latch Internal Card with Bluetooth Wireless Technology Installing the Display LatchRemoving the Bluetooth Wireless Card Installing the Bluetooth Wireless Card WWAN, FCM & SIM Cards Mobile Broadband Network Wwan CardWwan card Antenna cable connectors Metal securing tabs Wwan with Passthu Board & Passthru Cable Flash Cache Module Removing the Flash Cache ModuleInstalling the Flash Cache Module Subscriber Identity Module SIM Card Coin-Cell Battery Removing the Coin-Cell BatteryInstalling the Coin-Cell Battery Palm Rest Removing the Palm RestRevision A01 Installing the Palm Rest Underside of Palm Rest showing Touchpad Cable RouteWireless Local Area Network Wlan Cards Removing the Wlan CardWlan card Antenna cable connectors Metal securing tabs Installing the Wlan Card Modem Removing the ModemProcessor Thermal-Cooling Assembly Installing the ModemRemoving the Processor Thermal-Cooling Assembly Installing the Processor Thermal-Cooling Assembly Processor Removing the ProcessorInstalling the Processor PC Card Reader Removing the PC Card Cage Installing the PC Card Cage SpeakerRemoving the Speaker Installing the Speaker 21 FanRemoving the Fan Installing the Fan System Board Removing the System BoardWlan Revision A01 Installing the System Board Revision A01 Revision A01 Flashing the Bios Flashing the Bios From a CDFlashing the Bios From the Hard Drive RF Passthru Board Removing the RF Passthru BoardInstalling the RF Passthru Board WwanBottom Chassis Removing the Bottom ChassisInstalling the Bottom Chassis Installing the Modem CableRemoving the Modem Cable Revision A01