Toshiba Comprehensive Guide to Power Supply Terminal Blocks and Wiring for G8000

Page 38

11.1Terminal Blocks and Power Cables

Note: Always consult your site specific, local, state, and NEC electrical codes for wiring, cabling, and circuit protection device requirements.

The terminal blocks for the 100/150/225 kVA UPS are shown in Figure 11.2. The terminal blocks are located inside, at the bottom of the UPS. If the UPS has terminal buses see Table 11.4 for lug recommendations.

Recommended external cable size and tightening torque for a single battery string are listed in Table 11.1–11.3. For two or more battery strings consult with Toshiba Technical Support. Ensure that your installation adheres to local and NEC electrical codes.

Use only copper wires for external cables.

 

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U

 

V

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U

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W

N

U

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w

N

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+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

 

 

AC INPUT

 

 

 

 

BYPASS INPUT

 

 

 

AC OUTPUT

 

 

 

 

 

 

 

FIGURE 11.2 - TERMINAL BLOCKS OF 100/150/225 kVA UPS

 

 

 

 

 

 

 

 

 

TABLE 11.1 RECOMMENDED CABLE SIZE & TIGHTENING TORQUE FOR 100 kVA UPS

 

 

 

 

 

Block Number

 

 

 

Cable Size

 

 

 

Tightening Torque

 

 

 

 

 

 

 

 

1

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

2

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

3

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

4

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

5

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

6

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

7

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

8

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

9

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

10

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

11

 

 

AWG 1/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

*12

 

 

TWO AWG 3/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

 

 

 

 

*13

 

 

TWO AWG 3/0 or larger

 

 

275 in-lbs (3.2 kg-m)

 

 

 

 

NOTE: Maximum cable size is AWG 2/0

*One battery string (see note, pg. 35, if using multiple battery strings)

30

G8000 Series Installation and Operation Manual

Image 38
Contents G8000 Series Page Document November Qualified Personnel only Uninterruptible Power System UPS Toshiba Customer Support Center PurposeToshiba’s Customer Support Center Toshiba International CorporationTable of Contents 11.3 Introduction Prohibited Symbol indicates do not take action General Safety InstructionsSymbols Signal Words Qualified PersonnelImportant Safety Instructions Factory Authorized PersonnelSafety Precautions DisclaimerTransporting/Unpacking General MaintenanceKeep the area arround the UPS clean Do not tilt the UPS more than 10 from upright positionDo not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5GInspection/Storage Keep the Specified Clearance around the UPS Installation PrecautionsInstall the UPS in a controlled environment Do not install the UPS where water may fall on it Do not block air ventsInstallation Precautions Environment standardPage Connect only one 1 ground wire to the earth ground terminal Wiring/ConnectionPerform wiring and connections with correct polarity Follow the torque criteria for tightening screwsFor 100, 150, 225KVA GND 150/225 kVA UPS Warning Labels Weight and Dimensions Model Unit Shipping300 kVA UPS Exterior Dimensions Inches Transporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operationsTransporting By Forklift Transporting UPS by ForkliftOperating Precautions Storage/Operating EnvironmentPage Qualified Personnel shall Maintenance PrecautionsQualified Personnel only Do not open or mutilate the batteries DisposalDo not dispose of the batteries in a fire Installation Unpacking UPS ClearanceAnchor Bolt Installation Detail Anchor BoltsUPS Wiring External Wiring DiagramTerminal Blocks and Power Cables Block Number Cable Size Tightening TorqueRecommended Cable Size & Tightening Torque for 150 kVA UPS AC Input Bypass AC Output Battery Control Wires CRA-1/OL Plate #4 Bus Number Cable Size Tightening Torque Terminal Bus # RecommendationBe sure to ground the UPS as specified Grounding WireExternal Breakers G8000 100 kVA G8000 150/225 kVA Control Wires Signal Name Operation10 Connection Between UPS, Battery Cabinet & Bypass Breaker Grounding Configuration 11 Grounding Configuration with Input Neutral GroundedGrounding Configuration without input neutral Recommended Configuration for delta-inputGrounding Configuration with corner-grounded delta-input 15 Grounding Configuration with CORNER-GROUNDED DELTA-INPUTMechanical Specification UPS SpecificationsGeneral Specification Terms Specification RemarksRated Capacity 150 kVA 225 kVA 300 kVA Electrical Specification Do not open the front coverOperator Interface UPS may not respond if the button press is too shortKey-Switch and Buttons Graphic display Panel KEY-SWITCH/OPERATING Buttons13.2 LCD/LED Indicators Graphic display Panel LCD/LED INDICAtorsLCD Indicators Name DescriptionVolt Freq .0Hz Normal DisplayAC-VO AC- I O 50% 50%DC-V BATT-V BATT- I 0A AC I/P-V Freq .0HzBYP I/P-V Freq .0Hz 32TIMFault Display 09-09-06LCD Scroll AbbreveationsEpo and Control Power supply operating switches Operating the UPSPerform the pre-operational check before operating the UPS Operation TypesPre-operational Check Startup Procedures Procedure to start the UPS is shown in StepsAC Vo 480 AC Io 50% Switch Power Supply UPS→Bypass Bypass LED is onStop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 aChanging Between Float Charge and Equalize Charge Make sure that the Float Charge LED is onMake sure that the Equal Charge LED is on Types of Errors TroubleshootingEmergency Power Off EPO Faults and Warnings Data Screen 09-09-06LCD Fault & Warning Displays Fault DisplayFault Messages Over HeatLCD Message Indication Description LCD Scroll w/ faults or warnings Button functionsDo not attempt to modify or relocate the UPS Contact Toshiba in the event of malfunction or faultRestoring UPS Operation Do not open the front and/or rear panelsPage Page Industrial Division
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