Toshiba 300 KW operation manual Important Safety Instructions, Factory Authorized Personnel

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Be trained in rendering first aid.

For further information on workplace safety visit www.osha.gov.

2.4Factory Authorized Personnel

Factory authorized personnel have been factory trained and certified to install, service, and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory authorized personnel nearest you.

3 Important Safety Instructions

The following contains important instructions that should be followed during the installation, operation, and maintenance of the G8000 Series UPS.

Please refer to the battery manufacturer’s instructions for details on operating, maintaining and/or replacing the batteries for each system. Keep unauthorized personnel from batteries. Only a certified service representative with battery experience should perform service on batteries.

CAUTION

Misuse of this equipment could result in personal injury and/or equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment.

The UPS system input and output is NOT equipped with an over-current protection device, or an output disconnection at the AC output. The user should provide circuit breakers between the UPS AC input (or Bypass input) and the power sources and between the UPS output and the critical load input. The minimum device ratings are listed in Table 3.1.

TABLE 3.1 UPS MINIMUM DEVICE RATINGS

Capacity

Rated Output

Input Breaker Rating

Output Breaker Rating

100 kVA

480 V/277 V

480 V-200 A

480 V-150 A

150 kVA

480 V/277 V

480 V-300 A

480 V-225 A

225 kVA

480 V/277 V

480 V-450 A

480 V-350 A

300 kVA

480 V/277 V

480 V-500 A

480 V-450 A

The maximum operating ambient temperature is 86 °F (30 °C) at 1.0 PF, and 104 °F (40 °C) at 0.8 PF. If the UPS is exposed to the same ambient temperature as the battery system, the maximum operating ambient temperature is 86 °F (30 °C) at 1.0 PF, 90 °F (32 °C) at 0.8 PF. Table 3.2 lists the nominal battery voltage.

TABLE 3.2 UPS NOMINAL BATTERY VOLTAGE

Capacity

Nominal Voltage

Float Voltage

100 kVA

360 Vdc

405 V

150 kVA

360 Vdc

405 V

225 kVA

360 Vdc

405 V

300 kVA

360 Vdc

405 V

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G8000 Series Installation and Operation Manual

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Contents G8000 Series Page Document July Qualified Personnel only Uninterruptible Power System UPS Purpose Toshiba’s Customer Support CenterToshiba Customer Support Center Toshiba International CorporationTable of Contents 11.4 Introduction General Safety Instructions SymbolsProhibited Symbol indicates do not take action Signal Words Qualified PersonnelImportant Safety Instructions Factory Authorized PersonnelSafety Precautions DisclaimerGeneral Maintenance Keep the area arround the UPS cleanTransporting/Unpacking Do not tilt the UPS more than 10 from upright positionDo not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5GInspection/Storage Installation Precautions Install the UPS in a controlled environmentKeep the Specified Clearance around the UPS Do not install the UPS where water may fall on it Do not block air ventsInstallation Precautions Environment standardMetal Conduit is not AN Acceptable Ground Conductor Routing and GroundingWiring/Connection Perform wiring and connections with correct polarityConnect only one 1 ground wire to the earth ground terminal Follow the torque criteria for tightening screwsFor 100, 150, 225KVA GND 150/225 KVA UPS Warning Labels Weight and Dimensions Model Unit Shipping300 KVA UPS Exterior Dimensions Inches Transporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operationsTransporting By Forklift Transporting UPS by ForkliftOperating Precautions Storage/Operating EnvironmentPage Maintenance Precautions Qualified Personnel onlyQualified Personnel shall Disposal Do not dispose of the batteries in a fireDo not open or mutilate the batteries Installation Unpacking UPS ClearanceAnchor Bolt Installation Detail Anchor BoltsUPS Wiring External Wiring Diagram11.1 100 kVA Terminal Blocks and Power Cables Block Number Cable Size Tightening TorqueAC Input Bypass Input AC Output Battery YA36L Block Number Cable Size Recommended Fastener TorqueBus Number Cable Size Recommended Fastener Torque UPS Power Cable Knockout Plates Bottom Cable Knockout Plates for 100 KVA T80S3K10KK6XS2HPlate #2 Plate #3 Terminal Knockout Plates for the 300 KVA UPSGrounding Wire External BreakersBe sure to ground the UPS as specified G8000 100 kVA G8000 150/225 kVA Control Wires Signal Name Operation11 Connection Between UPS, Battery Cabinet & Bypass Breaker Grounding Configuration 12 Grounding Configuration with Input Neutral GroundedGrounding Configuration without input neutral Recommended Configuration for delta-inputGrounding Configuration with corner-grounded delta-input 16 Grounding Configuration with CORNER-GROUNDED DELTA-INPUTUPS Specifications General SpecificationMechanical Specification Terms Specification RemarksNominal Capacity 150 kW 225 kW 300 kW Electrical Specification Do not open the front coverOperator Interface UPS may not respond if the button press is too shortKey-Switch and Buttons Graphic Display Panel KEY-SWITCH/OPERATING Buttons13.2 LCD/LED Indicators Graphic Display Panel LCD/LED IndicatorsLCD Indicators Name DescriptionNormal Display AC-VO AC- I O 50%Volt Freq .0Hz 50%AC I/P-V Freq .0Hz BYP I/P-V Freq .0HzDC-V BATT-V BATT- I 0A 32TIMFault Display 09-09-06LCD Scroll AbbreveationsEPO and Control Power Supply Operating Switches Operating the UPSOperation Types Pre-operational CheckPerform the pre-operational check before operating the UPS Startup Procedures Procedure to start the UPS is shown in StepsAC Vo 480 AC Io 50% Switch Power Supply UPS→Bypass Bypass LED is onStop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 aChanging Between Float Charge and Equalize Charge Make sure that the Float Charge LED is onMake sure that the Equal Charge LED is on Troubleshooting Emergency Power Off EPOTypes of Errors Faults and Warnings Data Screen 09-09-06LCD Fault & Warning Displays Fault DisplayFault Messages LCD Message Indication DescriptionLCD Message Indication Description LCD Scroll w/ faults or warnings ResetContact Toshiba in the event of malfunction or fault Restoring UPS OperationDo not attempt to modify or relocate the UPS Do not open the front and/or rear panelsPage Page Industrial Division