Toshiba 300 KW operation manual YA36L, Block Number Cable Size Recommended Fastener Torque

Page 40

For UPS’ equipped with buss strip terminals for the A/C INPUT, BYPASS INPUT, A/C OUTPUT and BATTERY connections, Toshiba recommends using the compression lugs listed in Table 11.2, or their equivalent, for cable terminations to be mounted on the bus strips.

See Table 11.3 – Table 11.5 for recommended cable sizes for the 150, 225, and 300 kVA UPS.

TABLE 11.2 RECOMMENDED CRIMP TYPE COMPRESSION LUGS FOR BUS STRIP TERMINALS

Wire Size

Wire

Recommendation

Crimp tool Required

 

Strand

 

 

Burndy type Y35 or Y46

 

Class

Vendor

Cat. No.

Color Key

Die Index

1/0

B

Burndy

YA25

Pink

12 / 348

 

I

Ilsco

CRA-1/OL

Pink

12 / 348

 

B

Burndy

YA25-LB

Black

13

2/0

B

Burndy

YA26

Black

13

 

I

Ilsco

CRA-2/OL

Black

13

 

B

Burndy

YA27-LB

Orange

14 / 101

3/0

B

Burndy

YA-27

Orange

14 / 101

 

I

Ilsco

CRB-3/OL

Orange

14 / 101

 

B

Burndy

YA28-LB

Purple

15

4/0

B

Burndy

YA28

Purple

15

 

I

Ilsco

CRB-4/OL

Purple

15

 

B

Burndy

YA29-LB

Yellow

16

300 MCM

B

Burndy

YA30

White

17 / 298

 

I

Ilsco

CRA-30OL

White

17 / 298

 

B

Burndy

YA32-LB

Red

18 / 324

350 MCM

B

Burndy

YA31L

Red

18

 

I

Ilsco

CRA-350

Red

18

600 MCM

B

Burndy

YA36L

Green

22

 

I

Ilsco

CRA-600

Green

22

TABLE 11.3 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 150 KVA UNIT

Block Number

Cable Size

Recommended Fastener Torque **

1

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

2

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

3

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

4

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

5

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

6

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

7

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

8

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

9

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

10

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

11

AWG 4/0 or larger

540 in.-lb. (6.2 kg-m)

*12

Two 300 MCM or larger

540 in.-lb. (6.2 kg-m)

*13

Two 300 MCM or larger

540 in.-lb. (6.2 kg-m)

 

 

 

*One battery string. (Consult factory if using more than one battery string.)

**Fastener torque specified for: 1/2 in. diameter grade 5 steel bolt.

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G8000 Series Installation and Operation Manual

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Contents G8000 Series Page Document July Qualified Personnel only Uninterruptible Power System UPS Purpose Toshiba’s Customer Support CenterToshiba Customer Support Center Toshiba International CorporationTable of Contents 11.4 Introduction Symbols General Safety InstructionsProhibited Symbol indicates do not take action Signal Words Qualified PersonnelImportant Safety Instructions Factory Authorized PersonnelSafety Precautions DisclaimerGeneral Maintenance Keep the area arround the UPS cleanTransporting/Unpacking Do not tilt the UPS more than 10 from upright positionDo not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5GInspection/Storage Install the UPS in a controlled environment Installation PrecautionsKeep the Specified Clearance around the UPS Do not install the UPS where water may fall on it Do not block air ventsInstallation Precautions Environment standardMetal Conduit is not AN Acceptable Ground Conductor Routing and GroundingWiring/Connection Perform wiring and connections with correct polarityConnect only one 1 ground wire to the earth ground terminal Follow the torque criteria for tightening screwsFor 100, 150, 225KVA GND 150/225 KVA UPS Warning Labels Weight and Dimensions Model Unit Shipping300 KVA UPS Exterior Dimensions Inches Transporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operationsTransporting By Forklift Transporting UPS by ForkliftOperating Precautions Storage/Operating EnvironmentPage Qualified Personnel only Maintenance PrecautionsQualified Personnel shall Do not dispose of the batteries in a fire DisposalDo not open or mutilate the batteries Installation Unpacking UPS ClearanceAnchor Bolt Installation Detail Anchor BoltsUPS Wiring External Wiring Diagram11.1 100 kVA Terminal Blocks and Power Cables Block Number Cable Size Tightening TorqueAC Input Bypass Input AC Output Battery YA36L Block Number Cable Size Recommended Fastener TorqueBus Number Cable Size Recommended Fastener Torque UPS Power Cable Knockout Plates Bottom Cable Knockout Plates for 100 KVA T80S3K10KK6XS2HPlate #2 Plate #3 Terminal Knockout Plates for the 300 KVA UPSExternal Breakers Grounding WireBe sure to ground the UPS as specified G8000 100 kVA G8000 150/225 kVA Control Wires Signal Name Operation11 Connection Between UPS, Battery Cabinet & Bypass Breaker Grounding Configuration 12 Grounding Configuration with Input Neutral GroundedGrounding Configuration without input neutral Recommended Configuration for delta-inputGrounding Configuration with corner-grounded delta-input 16 Grounding Configuration with CORNER-GROUNDED DELTA-INPUTUPS Specifications General SpecificationMechanical Specification Terms Specification RemarksNominal Capacity 150 kW 225 kW 300 kW Electrical Specification Do not open the front coverOperator Interface UPS may not respond if the button press is too shortKey-Switch and Buttons Graphic Display Panel KEY-SWITCH/OPERATING Buttons13.2 LCD/LED Indicators Graphic Display Panel LCD/LED IndicatorsLCD Indicators Name DescriptionNormal Display AC-VO AC- I O 50%Volt Freq .0Hz 50%AC I/P-V Freq .0Hz BYP I/P-V Freq .0HzDC-V BATT-V BATT- I 0A 32TIMFault Display 09-09-06LCD Scroll AbbreveationsEPO and Control Power Supply Operating Switches Operating the UPSPre-operational Check Operation TypesPerform the pre-operational check before operating the UPS Startup Procedures Procedure to start the UPS is shown in StepsAC Vo 480 AC Io 50% Switch Power Supply UPS→Bypass Bypass LED is onStop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 aChanging Between Float Charge and Equalize Charge Make sure that the Float Charge LED is onMake sure that the Equal Charge LED is on Emergency Power Off EPO TroubleshootingTypes of Errors Faults and Warnings Data Screen 09-09-06LCD Fault & Warning Displays Fault DisplayFault Messages LCD Message Indication DescriptionLCD Message Indication Description LCD Scroll w/ faults or warnings ResetContact Toshiba in the event of malfunction or fault Restoring UPS OperationDo not attempt to modify or relocate the UPS Do not open the front and/or rear panelsPage Page Industrial Division