Toshiba 300 KW Purpose, Toshiba’s Customer Support Center, Toshiba Customer Support Center

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Purpose

This manual provides information on how to safely install and operate your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.

This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary equivalent.

Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication.

Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.

Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.

This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.

© Copyright 2008 Toshiba International Corporation All rights reserved.

Printed in the U.S.A.

Toshiba’s Customer Support Center

Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System (UPS).

Toshiba Customer Support Center

8 a.m. to 5 p.m. (CST) - Monday through Friday USA Toll Free (877) 867-8773

Tel (713) 466-0277

Fax (713) 896-5212

You may also contact Toshiba by writing to:

Toshiba International Corporation

13131 West Little York Road

Houston, Texas 77041-9990

Attn: UPS Product Manager

For further information on Toshiba’s products and services, please visit our website at:

www.toshiba.com/ind

G8000 Series Installation and Operation Manual

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Contents G8000 Series Page Document July Qualified Personnel only Uninterruptible Power System UPS Toshiba Customer Support Center PurposeToshiba’s Customer Support Center Toshiba International CorporationTable of Contents 11.4 Introduction General Safety Instructions SymbolsProhibited Symbol indicates do not take action Signal Words Qualified PersonnelImportant Safety Instructions Factory Authorized PersonnelSafety Precautions DisclaimerTransporting/Unpacking General MaintenanceKeep the area arround the UPS clean Do not tilt the UPS more than 10 from upright positionDo not transport, move, store, or place the UPS on its side Avoid vibration or shock exceeding 0.5GInspection/Storage Installation Precautions Install the UPS in a controlled environmentKeep the Specified Clearance around the UPS Do not install the UPS where water may fall on it Do not block air ventsInstallation Precautions Environment standardMetal Conduit is not AN Acceptable Ground Conductor Routing and GroundingConnect only one 1 ground wire to the earth ground terminal Wiring/ConnectionPerform wiring and connections with correct polarity Follow the torque criteria for tightening screwsFor 100, 150, 225KVA GND 150/225 KVA UPS Warning Labels Weight and Dimensions Model Unit Shipping300 KVA UPS Exterior Dimensions Inches Transporting Transporting By Crane 8.5 show examples of acceptable and unacceptable operationsTransporting By Forklift Transporting UPS by ForkliftOperating Precautions Storage/Operating EnvironmentPage Maintenance Precautions Qualified Personnel onlyQualified Personnel shall Disposal Do not dispose of the batteries in a fireDo not open or mutilate the batteries Installation Unpacking UPS ClearanceAnchor Bolt Installation Detail Anchor BoltsUPS Wiring External Wiring Diagram11.1 100 kVA Terminal Blocks and Power Cables Block Number Cable Size Tightening TorqueAC Input Bypass Input AC Output Battery YA36L Block Number Cable Size Recommended Fastener TorqueBus Number Cable Size Recommended Fastener Torque UPS Power Cable Knockout Plates Bottom Cable Knockout Plates for 100 KVA T80S3K10KK6XS2HPlate #2 Plate #3 Terminal Knockout Plates for the 300 KVA UPSGrounding Wire External BreakersBe sure to ground the UPS as specified G8000 100 kVA G8000 150/225 kVA Control Wires Signal Name Operation11 Connection Between UPS, Battery Cabinet & Bypass Breaker Grounding Configuration 12 Grounding Configuration with Input Neutral GroundedGrounding Configuration without input neutral Recommended Configuration for delta-inputGrounding Configuration with corner-grounded delta-input 16 Grounding Configuration with CORNER-GROUNDED DELTA-INPUTMechanical Specification UPS SpecificationsGeneral Specification Terms Specification RemarksNominal Capacity 150 kW 225 kW 300 kW Electrical Specification Do not open the front coverOperator Interface UPS may not respond if the button press is too shortKey-Switch and Buttons Graphic Display Panel KEY-SWITCH/OPERATING Buttons13.2 LCD/LED Indicators Graphic Display Panel LCD/LED IndicatorsLCD Indicators Name DescriptionVolt Freq .0Hz Normal DisplayAC-VO AC- I O 50% 50%DC-V BATT-V BATT- I 0A AC I/P-V Freq .0HzBYP I/P-V Freq .0Hz 32TIMFault Display 09-09-06LCD Scroll AbbreveationsEPO and Control Power Supply Operating Switches Operating the UPSOperation Types Pre-operational CheckPerform the pre-operational check before operating the UPS Startup Procedures Procedure to start the UPS is shown in StepsAC Vo 480 AC Io 50% Switch Power Supply UPS→Bypass Bypass LED is onStop Complete Shutdown DC-V 0 BATT-V 0 BATT-I 0 aChanging Between Float Charge and Equalize Charge Make sure that the Float Charge LED is onMake sure that the Equal Charge LED is on Troubleshooting Emergency Power Off EPOTypes of Errors Faults and Warnings Data Screen 09-09-06LCD Fault & Warning Displays Fault DisplayFault Messages LCD Message Indication DescriptionLCD Message Indication Description LCD Scroll w/ faults or warnings ResetDo not attempt to modify or relocate the UPS Contact Toshiba in the event of malfunction or faultRestoring UPS Operation Do not open the front and/or rear panelsPage Page Industrial Division