Canon DU7-1175-000 Preventative Maintenance Schedule, Setting the Right Expectations

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3.3PREVENTATIVE MAINTENANCE SCHEDULE

The following preventative maintenance should be performed during the regular printer inspection intervals.

Disconnect the main cord set and retain it in your control for your safety.

Remove the rear cover.

Perform a visual inspection; clean, adjust and replace components as required.

Vacuum Paper Chad out of Back Gage Mechanism and Die Guide as well as base.

Optical Sensors; Remove dust and particles from the lens using a soft cloth.

Inspect Timing Belts for wearing or fraying.

Inspect any Latching Mechanisms, clear any jams paper debris.

Inspect Left / Right Punch alignment by running paper with each die set, check for even hole alignment by folding the paper in half. If adjustment is required, ensure that the Die Latch is properly adjusted.

Inspect the Door closing latch for proper alignment, if bent, instructs the operator to avoid closing the door with paper path latches out of place.

Lubrication of the Die Set Pins (see note above)

Cams (when punch is pulled), lubricate with high quality grease

Inspect the Idler Rollers, clean if necessary.

Inspect the Drive Rollers, clean if necessary.

Inspect the Paper Path Panels, clean if necessary.

Inspect each Die Set for wear. Run at least 100 sheets of paper. Look for signs of excess paper jamming. Inspect the hole quality. Hanging chad or ragged holes can lead to paper jams. If the hole is cut sharp enough that there is no hanging chad and the paper passes through the system without catching and jamming, the die set still has life.

As with any electro-mechanical device, isolated component failures may occur.

3.4SETTING THE RIGHT EXPECTATIONS

Product Positioning:

Professional Puncher-A1 provides a flexible, cost effective punching solution for light to medium level production oriented customers.

Designed for customers that have the need to punch their documents at a maximum of 60-70% of their overall workflow.

Recommended punching limit to 200k sheets per month. (600k sheets in bypass mode)

Die Sets will decrease in performance over time based on the types of stocks and weights that are being punched.

CANON guarantees a minimum of 500k punches per die set. However, if paper stock punched is typically 20lb bond, then up to 2 million punches can be achieved.

Should be regarded as a long-term supply item.

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Contents Professional Puncher-A1 Table of Contents Professional PUNCHER-A1 FAQ’S IntroductionIntroduction X 11 LEF Only Die SetsPunch Pattern Samples North America Letter Shown Unpacking InstallationUnit SET-UP Unit OperationFelt PAD Magnet Sheild Shoulder Bolt With Spring INSPECTION, Cleaning and Lubrication MaintenanceDIE SET Maintenance Preventative Maintenance Schedule Setting the Right ExpectationsProduct Positioning Adjustment and Special Procedures DIE SET Position Cradle ADJUSTMENT, Centering Punched HolesTool Recommendations Punched Hole Alignment Checking Turn Counter Clockwise Removal of Punch Module Symptom Green Belt REPLACEMENT, Aligner Panel REMOVAL, ExplanationPaper will stop moving through the Punch paper path CauseGreen Belt REPLACEMENT, Paper Entrance Side Procedure to Replace Aligner BeltsFC3-3633-0000 Binder Side Page Stretch Sensor Flexible Shaft Align & FIX Screws Instal J2 Shaft Green Belt REPLACEMENT, Paper Exit Side Binder Side Paper Enterance Aligner Drive Belt Assy Assembly Process Assemble Back Page General Description Installation StepsBack Gauge Assy Front Side To Clear a Paper JAM Software Update Procedure Version Tools Required Software Update Procedure VersionBootloaderg COM5 Theory of Operation Technical TroubleshootingInputs OutputsSerial Eeprom Control General TroubleshootingStepper #1 Control Punch ControlPage Symptom Probable Cause Corrective Action Troubleshooting Guide ChartPage OUBLRevHOOTING Guide Chart Operating Controls Punching PatternsChanging the Punch DIE Sets Step Paper Chip DrawerService Problem SOLVING, Operator Level Professional PUNCHER-A1Problem Probable Cause SPECIFICATIONS, 208V & 230/240V Professional PUNCHER-A1 Specifications