Canon DU7-1175-000 service manual Adjustment and Special Procedures, Tool Recommendations

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4.ADJUSTMENT AND SPECIAL PROCEDURES

4.1TOOL RECOMMENDATIONS

What you need to service the CANON Professional Puncher-A1:

1.Standard Measure Tools (English as opposed to metric)

a.Open End Ignition Wrench – ¼” (required only for Chad Kit installation)

b.Open the End Wrench 9/16”(for adjustable casters)

c.Nut Driver, 5/16”

d.Nut Driver, ¼” (see note below)

e.Allen Wrench, 3/32” (comes with Chad Control Kit)

f.Allen Wrench, 5/64”

g.Allen Wrench, 9/64”

2.Other recommended tools

a.Needle Nose Pliers (Side Cutters)

b.Wire Cutters

c.Screw Driver, Phillips Head

d.Screw Driver, Flat Head, Small

3.Supply of Wire Tie Wraps

NOTE: A nut driver head of ¼” is the most common size for the barrel of a Magnetic or interchangeable tip screwdriver.

4.2DIE SET POSITION CRADLE ADJUSTMENT, CENTERING PUNCHED HOLES

The die set position cradle is set in the factory; however, because of the punched- hole spacing on the PB die sets, there is a minimal amount of paper on each edge of the punched paper. The die set position cradle may have to be fine adjusted to center the punched-hole pattern in the paper.

Listed below are the step-by-step instructions to adjust the die set to the proper position:

The punched-hole alignment must be checked on a piece of punched paper. Fold the punched sheet of paper in half and the punched-holes should be aligned. If the punched-holes are not aligned, then the die set cradle must be adjusted to align the punched holes.

NOTE: The paper path is always constant, if the holes are not centered; you must adjust the die set cradle.

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Contents Professional Puncher-A1 Table of Contents Introduction Professional PUNCHER-A1 FAQ’SIntroduction Die Sets X 11 LEF OnlyPunch Pattern Samples North America Letter Shown Unit SET-UP InstallationUnpacking Unit OperationFelt PAD Magnet Sheild Shoulder Bolt With Spring Maintenance INSPECTION, Cleaning and LubricationDIE SET Maintenance Setting the Right Expectations Preventative Maintenance ScheduleProduct Positioning DIE SET Position Cradle ADJUSTMENT, Centering Punched Holes Adjustment and Special ProceduresTool Recommendations Punched Hole Alignment Checking Turn Counter Clockwise Removal of Punch Module Paper will stop moving through the Punch paper path Green Belt REPLACEMENT, Aligner Panel REMOVAL, ExplanationSymptom CauseProcedure to Replace Aligner Belts Green Belt REPLACEMENT, Paper Entrance SideFC3-3633-0000 Binder Side Page Stretch Sensor Flexible Shaft Align & FIX Screws Instal J2 Shaft Green Belt REPLACEMENT, Paper Exit Side Binder Side Paper Enterance Aligner Drive Belt Assy Assembly Process Assemble Back Page Installation Steps General DescriptionBack Gauge Assy Front Side To Clear a Paper JAM Software Update Procedure Version Software Update Procedure Version Tools RequiredBootloaderg COM5 Inputs Technical TroubleshootingTheory of Operation OutputsStepper #1 Control General TroubleshootingSerial Eeprom Control Punch ControlPage Troubleshooting Guide Chart Symptom Probable Cause Corrective ActionPage OUBLRevHOOTING Guide Chart Punching Patterns Operating ControlsChanging the Punch DIE Sets Paper Chip Drawer StepProblem SOLVING, Operator Level Professional PUNCHER-A1 ServiceProblem Probable Cause Specifications SPECIFICATIONS, 208V & 230/240V Professional PUNCHER-A1