Wayne-Dalton 9800 installation instructions Preparing the Opening

Page 10

P5

 

 

 

 

suitable mounting

Preparing the Opening

header board

 

 

surface 2” x 6”

2” x 6” lumber

 

 

lumber minimum

 

preferred

 

 

 

 

Tools Needed:

If you just removed your existing door or you are installing

 

 

 

 

 

a new door, complete all steps in PREPARING THE

 

 

 

 

 

Recommended

 

 

 

 

 

OPENING.

 

 

 

door height

tools from

To ensure secure mounting of track brackets, side

 

 

 

 

level header

 

 

page 5

and center brackets, or steel angles to new or retro-fit

 

 

 

 

construction, it is recommended to follow the procedures

plumb jambs

 

 

 

 

outlined in DASMA Technical Data Sheets #156, #161 and

 

 

 

 

 

 

 

 

 

 

#164 at www.dasma.com.

 

 

 

 

 

 

The inside perimeter of your garage door opening should

 

 

 

 

 

 

be framed with wood jamb and header material. The

 

door

 

 

 

 

jambs and header must be securely fastened to sound

 

width

 

 

 

 

framing members. It is recommended that 2” x 6” lumber

 

 

 

 

 

 

be used. The jambs must be plumb and the header

 

 

 

 

 

 

level. The jambs should extend a minimum of 12” (305

 

 

 

 

 

 

mm) above the top of the opening for TorqueMaster

 

 

 

 

 

 

counterbalance systems. For low headroom applications,

headroom

 

 

 

 

the jambs should extend to the ceiling height. Minimum

 

 

 

 

side clearance required, from the opening to the wall, is

header

 

 

backroom

 

3-1/2” (89 mm).

 

 

 

 

 

 

 

 

 

 

IMPORTANT: Closely inspect jambs, header and

 

 

 

 

 

 

mounting surface. Any wood found not to be

 

 

 

jamb

 

sound, must be replaced.

 

 

 

 

For TorqueMaster counterbalance systems, a suitable

 

 

 

 

 

 

mounting surface (2” x 4”) must be firmly attached to the

 

 

 

 

 

 

wall, above the header at the center of the opening.

 

 

 

 

 

 

NOTE: Drill a 3/16” pilot hole in the mounting surface to

WEATHER SEAL

 

 

 

avoid splitting the lumber. Do not attach the mounting

 

 

 

 

 

 

 

 

 

surface with nails.

 

 

 

 

 

 

Weather seal (may not be included) / Door stop:

jamb

 

 

 

 

Cut the weather seal or door stop (if necessary) to fit

 

 

 

 

header and jambs.

 

 

 

 

 

 

For quick install track: Align the header seal with the

 

 

 

 

 

 

inside edge of the header and temporarily secure it to the

 

 

 

 

 

 

header with equally spaced nails. Next, fit the jamb seals

 

weather

 

 

weather

 

up tight against the header seal and flush with the inside

 

seal

 

 

seal

 

edge of the jamb. Temporarily secure the jamb seals with

 

 

 

 

 

 

equally spaced nails approximately 12” to 18” apart.

 

 

 

 

 

 

This will keep the bottom section from falling out of the

jamb

 

jamb

1/8” to 1/4”

 

opening during installation.

 

 

For fully adjustable track: Align the header seal 1/8” to

Quick Install Track

Fully adjustable Track

 

1/4” inside the header and temporarily secure it to the

 

Door

 

 

Door

 

header with equally spaced nails. Next, fit the jamb seals

 

 

 

 

up tight against the header seal and 1/8” to 1/4” inside

 

stop

 

 

stop

 

 

 

 

 

 

 

the jamb. Temporarily secure the jamb seals with equally

 

Door

 

 

Door

 

spaced nails approximately 12” to 18” apart. This will

 

Section

 

 

Section

 

keep the bottom section from falling out of the opening

jamb

 

jamb

1/8” to 1/4”

 

during installation.

 

 

Headroom requirement

 

 

NOTE: Do not permanently attach weather seal or door

 

 

stop to the jamb at this time.

TRACK TYPE

TorqueMaster®

 

 

HEADROOM REQUIREMENT: Headroom is defined as

6” LHR

6” (152.4 mm)

 

 

the space needed above the top of the door for tracks,

 

 

 

 

 

 

 

 

springs, etc. to allow the door to open properly. If the door

backroom requirement

 

 

is to be motor operated, 2-1/2” (64 mm) of additional

 

 

 

 

MOTOR

 

headroom is required.

DOOR HEIGHT

TRACK

MANUAL LIFT

 

OPERATED

 

BACKROOM REQUIREMENT: Backroom is defined as the

 

 

 

 

 

 

 

114”

137”

 

distance needed from the opening back into the garage to

8’0”

6” LHR

 

(2590.8 mm)

(3175 mm)

 

allow the door to open fully.

 

 

 

 

 

 

 

 

10 Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Series 4 Section Important NoticeTable of Contents Package Contents Door Section Identification 3/16 Drill Bits Power DrillTools Required Saw horses pairEnergy to be released Torsion Spring RemovalFailure to use approved Winding bars can cause spring Suddenly, resulting in severeTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear Extension Spring Removal Removing the Old DoorPreparing the Opening OpeningAttaching Quick Install InstallationFlagangle to Vertical Track Attaching Fully Adjustable Installing Fully Adjustable Jamb BracketsDrums Bottom SectionVertical Track Stacking SectionsOperator Bracket Top Section Quick Install Flagangle Attaching Horizontal Track toAttaching Horizontal Track to Adjustable Flagangle Top Brackets Fall from Overhead PositionCenter Bracket Bushing TorqueMaster Spring TubeAlways Determined from Inside Opener back and forth slightly to help Idrive InstallationPlug the motor power cord into Opener Aid alignmentCable Drum Installation Drive Gear Installation End BracketsCounter Installation Positioning Support Bracket Mounting Disconnect Handle BracketAttaching Disconnect Handle For Spring Winding Cable AdjustmentsSecuring Door Important do not USE Impact GUN To Wind SpringsWinding Bolt Rotation Setting Spring TensionVertical TRACKS. Adjustments to Recommended Spring TurnsDrum Wrap Installation Rear SupportWeather seal or door stop to both door Adjust weather seal or door stop ifLevel and parallel with door Spring fittings may release fromSide Lock Do not Install Pull RopesPull Rope Center of the TorqueMaster spring Tube Gear assembly onto the TorqueMasterDoorMaster TM Bracket Locate the center bracket, markResult in Severe or Fatal Injury Trolley OperatorMount operator to ceiling so that HeaderAcrylic Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorSteel Preparation For Painting Fiberglass Refinishing And Or FinishingLifetime Limited Warranty Model By a hard objects, or have been punctured
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9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

The Wayne-Dalton 9700 series is known for its combination of strength and insulation. This garage door is manufactured with a three-layer construction providing robust protection against the elements while offering excellent energy efficiency. The insulated steel construction can help maintain interior temperatures, making it ideal for attached garages.

The 5000 series, on the other hand, is designed for a more traditional look combined with modern performance. Featuring a lightweight design, it is made from durable materials that resist rust and corrosion. The 5000 series can be customized with different colors and styles, allowing homeowners to achieve the perfect aesthetic to enhance their property.

Moving on to the 8000 series, this model is designed for commercial applications and residential use where heavy-duty functions are necessary. It is built to withstand extreme weather conditions while providing optimal security with added strength features. The 8000 series offers smooth operation and minimal maintenance requirements, making it a great choice for those seeking reliability.

The 9000 series stands out with its stylish design and sleek finishes. This series offers advanced insulation options, coupled with numerous panel designs that provide a polished and sophisticated look. The 9000 model emphasizes both aesthetics and energy efficiency, making it a favorite among homeowners looking for a beautiful yet functional garage door.

Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.
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