Wayne-Dalton 9800 installation instructions TorqueMaster Spring Removal, Unwind Springs

Page 7

P2

TorqueMaster® Spring Removal

loosen lock

counter

 

 

nut

 

gear/ cover

 

 

 

Tools Needed:

A TorqueMaster® spring system can be

 

 

identified by the end brackets. For single

 

 

 

 

 

Recommended

spring applications, the right hand end

 

right hand

bracket will always have a drive gear,

 

end bracket

tools from

counter gear, counter cover, and a winding

 

 

page 5

bolt head. The left hand end bracket will

 

 

 

have no gears, counter cover, or winding

 

 

 

bolt head. The hole for the winding bolt

 

 

 

head will be plugged.

 

 

 

For double springs, both the right hand

 

place mark on end bracket

 

and left hand end brackets will always

 

 

have a drive gear, counter gear, counter

 

and drive gear tooth

 

cover and a winding bolt head.

Fig. 1

before unwinding springs

 

IMPORTANT: Right and left hand is

 

end bracket

 

always determined from inside the

 

 

 

 

 

building looking out.

 

right hand

 

Step 1: If you have a black counter cover:

 

 

 

winding bolt head

 

Place a mark on the drive gear tooth and an

 

 

 

adjacent mark on the right hand end bracket

 

electric drill

 

(Fig. 1). Loosen the lock nut using a 7/16”

 

 

 

with 7/16” hex

 

wrench and continue with step 2.

 

 

 

driver (do not

 

If you have a gray counter cover: Loosen

 

 

the lock nut using a 7/16” wrench and

 

use impact

 

 

gun)

 

continue with step 2.

 

 

 

 

 

Step 2: Using an electric drill (High

 

 

 

torque / gear reduced to 1300 rpm

 

 

 

preferred) with a 7/16” hex head driver,

 

 

 

unwind the right hand winding bolt head

Fig. 2

 

 

counterclockwise (Fig. 2) and count the

 

 

number of turns the mark on the drive

right hand

 

 

gear passes the adjacent mark on the end

 

 

cable drum

 

 

bracket. Referencing the chart below, by

 

 

 

 

 

door height, stop unwinding the spring

 

 

 

once the counted turns have reached the

 

 

 

listed number of turns.

TorqueMaster®

 

 

6’-0” Door Height = 14 turns

Spring Tube

 

 

6’-3” Door Height = 14 1/2 turns

 

 

 

6’-5” Door Height = 15 turns

 

 

 

6’-6” Door Height = 15 turns

 

 

 

6’-8” Door Height = 15 1/2 turns

 

 

 

6’-9” Door Height = 15 1/2 turns

 

check cable

 

7’-0” Door Height = 16 turns

 

 

7’-3” Door Height = 16 1/2 turns

 

tension

 

7’-6” Door Height = 17 turns

 

 

 

7’-9” Door Height = 17 1/2 turns

 

 

 

8’-0” Door Height = 18 turns

 

 

 

CAUTION: DO NOT USE IMPACT GUN TO

Fig. 3

 

 

UNWIND SPRINGS.

 

counter

 

IMPORTANT: DO NOT reference the

 

gear

 

 

 

 

counter cover when counting the

 

 

 

number of turns being unwound

 

counter

 

on the spring, but follow the

 

 

instructions above.

 

cover

 

 

 

 

Step 3: Verify that spring tension has been

pry counter gear

 

 

released by pulling the counterbalance

 

 

and counter cover

 

 

cable on the right hand cable drum away

 

 

from end bracket

 

 

from the header (Fig. 3). If spring tension

 

 

using flat Tip

 

 

has been released, the cable will be loose.

 

 

screwdriver

 

 

In addition, the TorqueMaster® Spring

 

 

Tube should be free to rotate in either

 

 

 

direction.

Fig. 4

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 7 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

PRE-INSTALLATION

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Contents Important Notice Series 4 SectionTable of Contents Package Contents Door Section Identification Saw horses pair Power DrillTools Required 3/16 Drill BitsSuddenly, resulting in severe Torsion Spring RemovalFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalOpening Preparing the OpeningAttaching Quick Install InstallationFlagangle to Vertical Track Attaching Fully Adjustable Jamb Brackets Installing Fully AdjustableBottom Section DrumsStacking Sections Vertical TrackOperator Bracket Top Section Attaching Horizontal Track to Quick Install FlagangleAttaching Horizontal Track to Adjustable Flagangle Fall from Overhead Position Top BracketsCenter Bracket Bushing TorqueMaster Spring TubeAlways Determined from Inside Aid alignment Idrive InstallationPlug the motor power cord into Opener Opener back and forth slightly to helpCable Drum Installation End Brackets Drive Gear InstallationCounter Installation Positioning Support Bracket Handle Bracket Mounting DisconnectAttaching Disconnect Handle Important do not USE Impact GUN To Wind Springs Cable AdjustmentsSecuring Door For Spring WindingRecommended Spring Turns Setting Spring TensionVertical TRACKS. Adjustments to Winding Bolt RotationRear Support Drum Wrap InstallationSpring fittings may release from Adjust weather seal or door stop ifLevel and parallel with door Weather seal or door stop to both doorSide Lock Do not Install Pull RopesPull Rope Locate the center bracket, mark Gear assembly onto the TorqueMasterDoorMaster TM Bracket Center of the TorqueMaster spring TubeHeader Trolley OperatorMount operator to ceiling so that Result in Severe or Fatal InjuryImportant do not USE a Pressure Washer on Garage Door Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Acrylic Cleaning InstructionsFiberglass Refinishing And Or Finishing Steel Preparation For PaintingBy a hard objects, or have been punctured Lifetime Limited Warranty Model
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9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

The Wayne-Dalton 9700 series is known for its combination of strength and insulation. This garage door is manufactured with a three-layer construction providing robust protection against the elements while offering excellent energy efficiency. The insulated steel construction can help maintain interior temperatures, making it ideal for attached garages.

The 5000 series, on the other hand, is designed for a more traditional look combined with modern performance. Featuring a lightweight design, it is made from durable materials that resist rust and corrosion. The 5000 series can be customized with different colors and styles, allowing homeowners to achieve the perfect aesthetic to enhance their property.

Moving on to the 8000 series, this model is designed for commercial applications and residential use where heavy-duty functions are necessary. It is built to withstand extreme weather conditions while providing optimal security with added strength features. The 8000 series offers smooth operation and minimal maintenance requirements, making it a great choice for those seeking reliability.

The 9000 series stands out with its stylish design and sleek finishes. This series offers advanced insulation options, coupled with numerous panel designs that provide a polished and sophisticated look. The 9000 model emphasizes both aesthetics and energy efficiency, making it a favorite among homeowners looking for a beautiful yet functional garage door.

Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.
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