Wayne-Dalton 9800 installation instructions Cable Drum Installation

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17

 

TorqueMaster®

 

 

 

 

 

 

 

 

 

Cable Drum Installation

Spring Tube

 

Groove

 

 

Tools Needed:

Shake the TorqueMaster® spring tube

 

 

 

 

 

None

gently to extend the winding shafts out

 

 

 

 

 

 

about 5" on each side. For single spring

Winding

 

 

 

 

 

applications, there will be no left hand

Splines

 

 

 

Shaft

 

 

 

spring in the TorqueMaster® spring tube.

 

right hand

 

 

 

 

 

 

 

 

 

 

 

cable drum

Counterbalance

 

 

 

 

 

 

 

 

Lift the TorqueMaster® spring tube and

 

 

FlagAngle

Cable

 

 

rest it on the top of the flagangles. If

 

 

 

 

 

 

idrive® opener is being installed, orient

 

 

 

 

 

 

TorqueMaster® spring tube so the back

 

 

 

Cable

 

 

of opener is flat against header/

 

 

 

 

 

mounting surface.

 

 

 

Drum

 

 

 

 

 

 

 

 

NOTE: Cable drums are marked right

 

 

 

 

 

 

and left hand. Cable drums and

TorqueMaster®

 

 

 

TorqueMaster® spring tube are cam

Spring Tube

 

 

INSTALLATION

 

shaped to fit together only one way.

 

 

Winding

 

 

 

 

 

Shaft Groove

 

 

 

To install the cable drum, slide the

 

 

 

 

 

 

correct cable drum over the winding

 

 

 

Round

 

 

shaft until the cable drum seats against

 

 

 

 

 

 

 

 

Notch

 

 

the TorqueMaster® spring tube. The

 

 

 

 

 

 

 

 

 

 

 

winding shaft must extend past the

 

 

FlagAngle

 

 

 

cable drum far enough to expose the

 

 

 

 

 

 

 

 

 

 

 

splines and the groove. Align the

 

 

 

 

 

 

winding shaft groove with the round

 

 

 

 

 

 

notch in the flagangle.

 

 

 

 

 

 

For double spring applications:

 

 

 

 

 

 

Repeat for opposite side.

 

 

 

 

 

 

For single spring applications:

 

 

 

 

 

 

Insert the loose winding shaft into the

 

 

Round

 

 

 

left hand cable drum prior to sliding the

 

 

 

 

 

 

 

Notch

 

 

 

cable drum over the TorqueMaster®

 

 

Winding

 

 

 

 

 

 

 

spring tube.

TorqueMaster®

 

Shaft

 

 

 

 

 

 

 

NOTE: On single spring applications,

Spring Tube

 

 

 

 

 

 

 

 

 

 

 

take care in handling the loose winding

 

 

 

 

 

 

shaft (left side) so that it does not slide

 

 

 

 

 

 

back into the TorqueMaster® spring

 

Cable

 

 

 

tube.

 

Drum

 

 

 

 

Left Hand Side

Groove

 

 

 

 

Single Spring Application

 

 

 

 

 

 

Round

TorqueMaster®

 

 

 

 

 

Spring Tube

 

 

 

 

 

Notch

Loose

 

 

 

 

 

 

 

 

 

 

 

 

Winding

 

 

 

left hand

 

Shaft

 

 

 

 

 

 

 

 

cable drum

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local23 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice Series 4 SectionTable of Contents Package Contents Door Section Identification Saw horses pair Power DrillTools Required 3/16 Drill BitsSuddenly, resulting in severe Torsion Spring RemovalFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalOpening Preparing the OpeningFlagangle to Vertical Track InstallationAttaching Quick Install Attaching Fully Adjustable Jamb Brackets Installing Fully AdjustableBottom Section DrumsStacking Sections Vertical TrackOperator Bracket Top Section Attaching Horizontal Track to Quick Install FlagangleAttaching Horizontal Track to Adjustable Flagangle Fall from Overhead Position Top BracketsAlways Determined from Inside TorqueMaster Spring TubeCenter Bracket Bushing Aid alignment Idrive InstallationPlug the motor power cord into Opener Opener back and forth slightly to helpCable Drum Installation End Brackets Drive Gear InstallationCounter Installation Positioning Support Bracket Handle Bracket Mounting DisconnectAttaching Disconnect Handle Important do not USE Impact GUN To Wind Springs Cable AdjustmentsSecuring Door For Spring WindingRecommended Spring Turns Setting Spring TensionVertical TRACKS. Adjustments to Winding Bolt RotationRear Support Drum Wrap InstallationSpring fittings may release from Adjust weather seal or door stop ifLevel and parallel with door Weather seal or door stop to both doorPull Rope Do not Install Pull RopesSide Lock Locate the center bracket, mark Gear assembly onto the TorqueMasterDoorMaster TM Bracket Center of the TorqueMaster spring TubeHeader Trolley OperatorMount operator to ceiling so that Result in Severe or Fatal InjuryImportant do not USE a Pressure Washer on Garage Door Cleaning Your Steel And Fiberglass Garage DoorGlass Cleaning Instructions Acrylic Cleaning InstructionsFiberglass Refinishing And Or Finishing Steel Preparation For PaintingBy a hard objects, or have been punctured Lifetime Limited Warranty Model
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9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

The Wayne-Dalton 9700 series is known for its combination of strength and insulation. This garage door is manufactured with a three-layer construction providing robust protection against the elements while offering excellent energy efficiency. The insulated steel construction can help maintain interior temperatures, making it ideal for attached garages.

The 5000 series, on the other hand, is designed for a more traditional look combined with modern performance. Featuring a lightweight design, it is made from durable materials that resist rust and corrosion. The 5000 series can be customized with different colors and styles, allowing homeowners to achieve the perfect aesthetic to enhance their property.

Moving on to the 8000 series, this model is designed for commercial applications and residential use where heavy-duty functions are necessary. It is built to withstand extreme weather conditions while providing optimal security with added strength features. The 8000 series offers smooth operation and minimal maintenance requirements, making it a great choice for those seeking reliability.

The 9000 series stands out with its stylish design and sleek finishes. This series offers advanced insulation options, coupled with numerous panel designs that provide a polished and sophisticated look. The 9000 model emphasizes both aesthetics and energy efficiency, making it a favorite among homeowners looking for a beautiful yet functional garage door.

Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.