Wayne-Dalton 9800 installation instructions Extension Spring Removal, Removing the Old Door

Page 9

 

 

P3

Extension Spring Removal

 

 

 

Tools Needed:

Step 1: Raise the door to the fully open

position and place vice clamps to the back

Recommended

legs of both vertical tracks, below the

tools from

bottom rollers to prevent the door from

page 5

falling. By opening the door you release

 

most of the spring tension. Carefully

 

unfasten the S-hook from the horizontal

 

angle. Remove cable, sheave and extension

 

spring. Repeat for the other side. If safety

 

cables are running through the extension

 

springs, remove them also. Remove parts

 

from work area.

 

Step 2: Holding door in the open position,

 

remove the vice clamps, be prepared

 

to support the entire weight of the door.

 

Garage doors can weigh 200-400 pounds.

 

With assistance, carefully lower the door, by

 

grasping the door firmly by it’s lift handles.

 

Do not place fingers or hands near joints,

 

between sections, or between bottom of

 

door and floor. Otherwise, severe injury

 

could result.

 

NOTE: Continue with “P4” on page 9 after

 

completing this step.

 

 

remove lag screw

from safety cable (if installed). repeat for opposite side.

bottom section

(door open)

carefully remove “s”

hook and countrebalance

cable (repeat for the

opposite side)

horizontal angle

PRE-INSTALLATION

P4

Removing the Old Door

 

 

 

 

 

Tools Needed:

Having removed the counterbalance

 

 

Recommended

system, the door can now be

top bracket

horizontal track

disassembled.

 

 

tools from

 

 

 

 

 

page 5

Start by first removing the top row of

 

 

 

 

 

 

hinges.

 

 

 

With assistance, hold the top section to

 

 

 

keep it from falling and remove the

 

 

 

top brackets. With assistance, lift the top

 

hinges

 

section out of the opening and remove

 

 

 

 

 

it from the work area. Repeat for all

 

 

 

remaining sections.

 

 

After door is disassembled, unbolt both track assemblies from the jambs and remove all material from the work area. You can neatly dispose of the old door by placing it in the carton of your new door.

Clean up area and complete “Preparing the Opening” “P5” on page 10 before installing the new door.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local 9 yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice Series 4 SectionTable of Contents Package Contents Door Section Identification Tools Required Power Drill3/16 Drill Bits Saw horses pairFailure to use approved Winding bars can cause spring Torsion Spring RemovalEnergy to be released Suddenly, resulting in severeUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear Removing the Old Door Extension Spring RemovalOpening Preparing the OpeningInstallation Attaching Quick InstallFlagangle to Vertical Track Attaching Fully Adjustable Jamb Brackets Installing Fully AdjustableBottom Section DrumsStacking Sections Vertical TrackOperator Bracket Top Section Attaching Horizontal Track to Quick Install FlagangleAttaching Horizontal Track to Adjustable Flagangle Fall from Overhead Position Top BracketsTorqueMaster Spring Tube Center Bracket BushingAlways Determined from Inside Plug the motor power cord into Opener Idrive InstallationOpener back and forth slightly to help Aid alignmentCable Drum Installation End Brackets Drive Gear InstallationCounter Installation Positioning Support Bracket Handle Bracket Mounting DisconnectAttaching Disconnect Handle Securing Door Cable AdjustmentsFor Spring Winding Important do not USE Impact GUN To Wind SpringsVertical TRACKS. Adjustments to Setting Spring TensionWinding Bolt Rotation Recommended Spring TurnsRear Support Drum Wrap InstallationLevel and parallel with door Adjust weather seal or door stop ifWeather seal or door stop to both door Spring fittings may release fromDo not Install Pull Ropes Side LockPull Rope DoorMaster TM Bracket Gear assembly onto the TorqueMasterCenter of the TorqueMaster spring Tube Locate the center bracket, markMount operator to ceiling so that Trolley OperatorResult in Severe or Fatal Injury HeaderGlass Cleaning Instructions Cleaning Your Steel And Fiberglass Garage DoorAcrylic Cleaning Instructions Important do not USE a Pressure Washer on Garage DoorFiberglass Refinishing And Or Finishing Steel Preparation For PaintingBy a hard objects, or have been punctured Lifetime Limited Warranty Model
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9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

The Wayne-Dalton 9700 series is known for its combination of strength and insulation. This garage door is manufactured with a three-layer construction providing robust protection against the elements while offering excellent energy efficiency. The insulated steel construction can help maintain interior temperatures, making it ideal for attached garages.

The 5000 series, on the other hand, is designed for a more traditional look combined with modern performance. Featuring a lightweight design, it is made from durable materials that resist rust and corrosion. The 5000 series can be customized with different colors and styles, allowing homeowners to achieve the perfect aesthetic to enhance their property.

Moving on to the 8000 series, this model is designed for commercial applications and residential use where heavy-duty functions are necessary. It is built to withstand extreme weather conditions while providing optimal security with added strength features. The 8000 series offers smooth operation and minimal maintenance requirements, making it a great choice for those seeking reliability.

The 9000 series stands out with its stylish design and sleek finishes. This series offers advanced insulation options, coupled with numerous panel designs that provide a polished and sophisticated look. The 9000 model emphasizes both aesthetics and energy efficiency, making it a favorite among homeowners looking for a beautiful yet functional garage door.

Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.
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