Assembly Instructions
Step 5: Seat & Seat Back
5-1. Undo the two screws holding the plastic rear endcap to the back of the seat track. Slide the endcap off the seat track.
5-2. Undo the bolt holding the seat bumper to the side of the seat track. Remove the seat bumper. Then, slide the entire seat frame into the rear end of the seat track channel while holding the seat frame adjusting handle up, making sure the three rollers on each side of the seat frame assembly are inside the channel. Then, release the adjusting handle to lock the seat frame in position.
5-3. Replace the seat bumper and re-tighten the bolt.
5-4. Replace the rear endcap and re-tighten the two screws.
5-5. Connect the plug from the hand pulse wiring harness on the seat handlebar to the jack on the retracting cable hanging out of the sidecase.
5-6. Pull the harness thru the L-shaped slot in the seat frame and secure it onto the side of the seat frame using the included nylon zip tie (see illustration 5-6 in assembly drawing).
5-7. Tighten the seat frame on to the seat track so that it does not “wobble” side to side. This can be done by adjusting the middle seat rollers on each side of the seat frame as shown in the picture to the left.
5-7a. Find the middle seat roller adjustment on the right side of the seat frame (under the seat) as shown in the picture.
5-7b. While using an open-end wrench to hold the adjustment knob, loosen the seat roller nut by turning it counter-clockwise with a second open-end wrench.
5-7c. Tighten the seat frame into the seat track by turning the adjustment knob clockwise. Do not overtighten as this may prevent the seat from sliding along the track.
5-7d. Hold the adjustment knob in position with one wrench while you re-tighten the seat roller nut with the second wrench.
5-7e. Repeat steps a-d above with the middle seat roller adjustment on the left side of the seat frame.
The seat should now slide easily along the seat track without “wobbling” side to side.
Note: The middle seat rollers may need to be readjusted periodically as they wear.
5-8. Install seat pad on the seat frame using the four M6 x 60mm screws, making sure to include a flat and split lock washer on each bolt.
5-9. Install seat back pad on the seat frame using the four M6 x 15mm screws,
