Bowflex 1000 Attach the Console Handlebar Assembly, 16 x 1 Button Head Screws 16 Flat Washers SAE

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Assembly

Step 7: Attach the Console/

Handlebar Assembly

Parts:

•TreadClimber® Base and Treadle assembly from Step 7

•Console/Handlebar Assembly

Hardware:

•(6) 5/16” x 1” Button Head Screws

•(6) 5/16” Flat Washers SAE

Tools:

• 3/16” Hex Key (included)

Note: This step requires two people.

7-1Lift and position the console/handlebar assembly above the upright supports (See Figure 7-1).

7-2Put the console/handlebar assembly cable through the top of the right upright support (See Figure 7-2). Make sure that the cable extends throught the bottom of the right upright.

7-3Put both sides of the console/handle bar brackets into the tops of the upright supports at the same time. Do not crimp the cable.

7-4Tighten the hardware with the 3/16” hex key (See Figure 7-3).

7-5Connect the cable from the upright support to the cable on the right side of the base upright bracket (See Figure 7-4). Repeat this step on the other side.

7-6One person will hold the Console/Handlebar assembly while the second person removes the 5/16” x 1” button head screw at the base of the support from each side.

7-7Lower the upright on to the upright bracket base. Do not crimp the cables. Drop the upright until flush with the base frame.

7-8Attach the upright with (6) 5/16” x 1” button head screws and (6) 5/16” flat washers SAE.

Note: Tighten the front (2) screws first (1 per upright) and then the (4) side screws, two per outer side of upright (See Figure 7-5).

Figure 7-1

Figure 7-2

Figure 7-3

Figure 7-4

Figure 7-5

12Assembly Manual

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Contents Bowflex TreadClimber 1000, 3000 Page Table of Contents Page Product Specifications TC1000 TC3000Important Safety Instructions Obey the following warningsBefore You Assemble Basic Assembly PrinciplesSelect Your Workout Area Parts Box 1 containsContains the following Qty1 Assembly Hardware BagBox 2 contains the TreadClimber treadles Hardware HardwareAssembly TreadClimber Base Assembly TreadClimber Treadle AssemblyPut the Treadles on the Base 8 X 1 1/4 Hex Bolts preassembledConnect the Speed and Step Wires TC3000 and TC5000 only Speed Wire Lock the Treadles TreadClimber Base and Treadle assembly from Step Drive Belt Attach the Drive Belt Attach the Uprights 16 x 1 Button Head ScrewsAttach the Upright Junction Attach the Console Handlebar Assembly 16 x 1 Button Head Screws 16 Flat Washers SAETreadClimber Base and Treadle assembly from Step Attach the Cosmetic PlugsAttach the Hydraulic Cylinders Hex Key included Open End Wrench includedAttach the Frame Covers Inspect the Assembly#10 Phillips Head Screws Adjust Speed Sensor and Attach the Rear Cover TreadClimber Base and Treadle assembly from Step Rear CoverAttach the Drive Covers Attach the Side Foot Support Platforms#2 Phillips Head Screwdriver included 4 x 1 Flat Head ScrewsAttach the Power Cord Apply DecalsMain Power Switch On Calibration TC3000 and TC5000 onlyIf Calibration Fails Screen Displays Cal Fail Message If calibration is successfulReplace the three back covers If calibration is not successfulTroubleshooting Sion should be adjusted. If both belts stop but Be adjustedMents, stop and refer to drive belt checklist Drive belt Unplug power from unit. Wait 5-minutes toMill mode Belt drive line. Using a ½ wrench, tightenDiagnostics on control board Connection of speed sensor to jumper wireOrdering Replacement Parts TC1000 Console AssemblyExploded Views Walking Belts Rear Belt Guide Right Drive Cover Page Important Contact Numbers United States OfficesNautilus Bowflex Schwinn Fitness StairMaster Universal