ADC AD-115ES installation manual Operating Steam Pressure, Steam Information

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H. STEAM INFORMATION

It is your responsibility to have ALL steam plumbing connections made by a qualified professional to ensure that the installation is adequate and conforms to local and state regulations or codes.

IMPORTANT: Failure to comply with the requirements stipulated in this manual can result in component failure, which will VOID THE WARRANTY.

NOTE: The dryer is manufactured with a pneumatic (piston) damper system, which requires an external supply of clean, dry, regulated air (80 psi +/- 10 psi [5.51 bar +/- 0.69 bar]). Refer to Steam Damper Air System Connections.

1.Steam Coil pH Level

The normal pH level for copper type steam coils must be maintained between a value of 8.5 to 9.5. For steel type steam coils the pH level must be maintained between a value of 9.5 to 10.5. These limits are set to limit the acid attack of the steam coils.

IMPORTANT: Coil failure due to improper pH level will VOID THE WARRANTY.

2.Steam Requirements – High Pressure

Inlet ------ 1-1/4” supply line connection ---- quantity one (1) at top manifold. Return --- 1-1/4” return line connection ---- quantity one (1) at bottom manifold.

OPERATING STEAM PRESSURE

MAXIMUM

125 psig*

862 kPa

HEAT INPUT (NORMAL LOAD)

11 Bhp

CONSUMPTION (APPROXIMATE) @ 125 psi

375 lbs/hr

170.1 kg/hr

Shaded areas are stated in metric equivalents

*Minimum operating pressure for optimum results is 100 psig (689 kPa).

3.Installation Instructions

To ensure that an adequate supply of steam is provided, be sure that the steam supply lines and steam return lines are sized and laid out as stipulated in this manual. Inadequate steam supply lines and steam return lines, or improper steam plumbing, will result in poor performance and can cause component failure. Clean, dry, regulated steam must be provided to the dryer.

IMPORTANT: Steam coil failure due to water hammer by wet steam will VOID THE WARRANTY.

a.The pressure of the condensate in the steam supply will cause water hammer and subsequent heat exchanger (steam coil) failure. The steam supply connection into the main supply line must be made within a minimum 12-inch (30.48 cm) riser. This will prevent any condensate from draining towards the dryer.

b.The steam supply line to the dryer must include a 12-inch (30.48 cm) riser along with a drip trap and check valve. This will prevent any condensate from entering the steam coil.

c.Flexible hoses or couplings must be used. The dryer vibrates slightly when it runs and this will cause the steam coil connections to crack if they are hard-piped to the supply and return mains.

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Contents AD-115ES Installation Manual Retain This Manual In a Safe Place For Future Reference For Your Safety Page Table of Contents Section Safety PrecautionsStandard Specifications SPECIFICATIONS/COMPONENT IdentificationSpecifications Gas, Electric, and Steam Component Identification 113202 Location Requirements Installation ProceduresUnpacking and Setting UP American Dryer Corp 113202 This Exhaust Duct Transition Piece Must be Installed First Fresh AIR Supply Requirements Dryer Enclosure RequirementsGeneral Exhaust Ductwork Information Exhaust RequirementsAmerican Dryer Corp 113202 Outside Ductwork Protection American Dryer Corp 113202 Electrical Information Reversing, 3ø Motor Gas and Steam Reversing, 3ø Motor Electric American Dryer Corp 113202 GAS Information Type of GAS Type of GAS American Dryer Corp 113202 Steam Information Operating Steam PressureCompressed Air Supply Air Pressure Steam Damper System113202 Before YOU Start Check Local Codes and Permits Water Information113202 Typical Water Supply Preparation for Operation and START-UP Preoperational Test Basket Tumbler Coating Preoperational Instructions Dual Timer DryersShutdown Instructions Reversing Timer SPIN/DWELL AdjustmentsParts SERVICE/PARTS InformationService Returning Warranty Cards Warranty InformationWarranty Returning Warranty PartsAmerican Dryer Corp 113202 Suggested Cleaning Schedule Routine MaintenanceCleaning Lubrication AdjustmentsData Label Information Procedure for Functional Check Replacement Components 113202 Dual Timer Manual Reset Burner HI-LIMIT InstructionsPhase 113202 ADC Part No 10 12/10/08