Emerson 788 DVC Danieltm Model 788DVC Digital Control Valves Introduction, Aggressive Products

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DANIELTM MODEL 788DVC DIGITAL CONTROL VALVES

D E C 2012

1.0INTRODUCTION

The DanielTM Model 788DVC Digital Control Valve is a solenoid operated device designed to provide precise flow rate control and batch delivery of liquid products. It is used in conjunction with an electronic batch control device such as the Daniel DL8000. The Model 788DVC valve is automatically controlled by the DanLoad for low flow start-up, high flow rate control, low flow shut-down, and final shut-off. It also provides for maximum flow meter accuracy by maintaining a constant flow rate in applications with varying line pressure. The Model 788DVC features an external pilot control loop that consists of a normally open solenoid pilot, a normally closed solenoid pilot, strainer and opening/closing speed controls.

1.1Aggressive Products

Some Daniel control valves have been equipped with an “AP” (Aggressive Products) cylinder assembly. This cylinder assembly may be supplied as a direct replacement for existing units or may be supplied with the original order. It is designed for all Daniel 2", 3", 4" and 6", 150/300 lb. ANSI, Series 700 Valves. Spring-loaded Teflon® cup-seals are utilized on the main body piston and low swell Nitrile O-rings in static positions. For specific instructions for receipt, installation and maintenance of Control Valves containing the “AP” Cylinder Assembly reference manual 3-9008-

554.Also contained within this manual are complete instructions for retrofitting existing standard valves with the “AP” Option package.

If you have questions or need information not contained in this manual, please contact your Daniel sales representative or the Daniel Measurement and Control service center nearest you.

INTRODUCTION

1-1

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Contents DanielTM Model 788 DVC digital control valves This page intentionally left blank Important safety instructions Product operation personnel Safety alert symbol Safety signal words and symbolsThis page intentionally left blank Page Warranty and limitation of liability Introduction Tables FiguresAggressive Products Danieltm Model 788DVC Digital Control Valves IntroductionEquipment Damage Principle of OperationOperational Sequence Closed Position Open Control Position Open Position no control Maximum Safe Working Pressure Do not exceed specifications listed belowSafe Working Temperature Ranges Pressure ClassFlow vs. Pressure Drop See Figure ConnectionsValve Capacity Flow vs Pressure Loss Main Valve Cylinder Pressure/Temperature RatingsMaterials of Construction Main Valve Body Cylinder HeadTubing Astm A352 LCC WCB Dimensions Valve Size 150# Ansi 300# Ansi No Indicator With Indicator Recommended Installation Instructions General Considerations as Applied to the DL8000 Use equipment for its intended purpose Personal Injury or Death AND/OR Property DamageTypical Application Top Loading Typical Application Bottom Loading Control Valve Configuration new for DL8000 Cylinder Assembly Removal All Daniel Valves Cylinder Disassembly Recommended Low Flow Set-point Cylinder Reassembly Retrofit Cup-seal Replacement on Existing AP Option PistonOption Assembly Danieltm Model 788DVC Digital Control Valves Personal Injury AND/OR Equipment Damage Danieltm Model 788DVC Digital Control Valves Troubleshooting Condition Probable Cause Correction Danieltm Model 788DVC Digital Control Valves Parts List Parts List 2, 3, 4, 6, 8 Sizes Recommended Spare Parts Valve Cylinder Assembly Infectious Radioactive Explosive Pyrophoric Poison Gas Decontamination/Cleaning Fluids ProcessShipping Requirements Page W .em erson.com