Emerson 788 DVC manual Recommended Installation Instructions

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DANIELTM MODEL 788DVC DIGITAL CONTROL VALVES

D E C 2012

4.0INSTALLATION AND MAINTENANCE

The most common application of the Daniel Model 788DVC Digital Control Valve is for truck loading of petroleum products. The valve may be used with a variety of flow meter types, including Coriolis and turbine meters, as shown in Figure 4-1. In this installation the DL8000 is the primary batch and control device. Reference Figure 4-2 and 4-3 for configuration information.

Flow must be horizontal or vertical up but never vertical down.

4.1Recommended Installation Instructions

As with all control valves, it is most important that proper installation be accomplished if the valve is to operate as designed. Preliminary set-up should include the following steps:

1.Evaluate the metering system in the process line to determine that criteria pertinent to digital valve control is met.

Minimum meter K-factor: 20 pulses/unit

Minimum meter pulse frequency (low flow): 50 Hz

Minimum opening time (shut-off to full open): 1.5 seconds

Minimum closing time (full open to shut-off): 1.5 seconds

2.Reference engineering drawings for proper in-line sequence of all components.

3.Check valve position. The inlet flange has been marked and is to be in the upstream position.

4.Verify all electrical connections against wiring diagrams and unit specifications. Reference Figure 4-3 for Control Valve configuration.

INSTALLATION AND MAINTENANCE

4-1

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Contents DanielTM Model 788 DVC digital control valves This page intentionally left blank Important safety instructions Product operation personnel Safety alert symbol Safety signal words and symbolsThis page intentionally left blank Page Warranty and limitation of liability Introduction Tables FiguresAggressive Products Danieltm Model 788DVC Digital Control Valves IntroductionEquipment Damage Principle of OperationOperational Sequence Closed Position Open Control Position Open Position no control Safe Working Temperature Ranges Do not exceed specifications listed belowPressure Class Maximum Safe Working PressureValve Capacity ConnectionsFlow vs. Pressure Drop See Figure Flow vs Pressure Loss Materials of Construction Main Valve Body Pressure/Temperature RatingsCylinder Head Main Valve CylinderTubing Astm A352 LCC WCB Dimensions Valve Size 150# Ansi 300# Ansi No Indicator With Indicator Recommended Installation Instructions General Considerations as Applied to the DL8000 Use equipment for its intended purpose Personal Injury or Death AND/OR Property DamageTypical Application Top Loading Typical Application Bottom Loading Control Valve Configuration new for DL8000 Cylinder Assembly Removal All Daniel Valves Cylinder Disassembly Recommended Low Flow Set-point Cylinder Reassembly Retrofit Cup-seal Replacement on Existing AP Option PistonOption Assembly Danieltm Model 788DVC Digital Control Valves Personal Injury AND/OR Equipment Damage Danieltm Model 788DVC Digital Control Valves Troubleshooting Condition Probable Cause Correction Danieltm Model 788DVC Digital Control Valves Parts List Parts List 2, 3, 4, 6, 8 Sizes Recommended Spare Parts Valve Cylinder Assembly Infectious Radioactive Explosive Pyrophoric Poison Gas Decontamination/Cleaning Fluids ProcessShipping Requirements Page W .em erson.com