Emerson 788 DVC manual Cylinder Reassembly, Cylinder Assembly Removal

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D E C 2012

DANIELTM MODEL 788DVC DIGITAL CONTROL VALVES

5.3Cylinder Reassembly

Refer to Figure 5-2.

1.Inspect all O-rings for wear and damage and replace as required.

2.If removed, attach the cylinder head to the main cylinder body.

3.Insert the valve spring into the cylinder housing.

4.Inspect and position the piston into the cylinder housing.

5.Insert the fabricated sleeve over the valve piston and spring assembly. Once fully compressed, block the spring following the procedure used in step 3 of the Disassembly procedure.

6.Inspect and reposition the seat O-ring.

7.Replace seating and retaining ring. Once the entire retaining ring is in its’ groove, position a punch or screwdriver over the end of the ring and tap sharply. This will seat the ring.

8.Again, using CAUTION, apply pressure to the valve piston and remove the block. Carefully relieve the tension on the spring until it is properly resting against the seat ring.

9.Reinstall the cylinder assembly in the valve body being careful to properly seat O-rings and secure in place using lock nuts.

Figure 5-2. Cylinder Assembly Removal

5-4

DISASSEMBLY AND REASSEMBLY

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Contents DanielTM Model 788 DVC digital control valves This page intentionally left blank Important safety instructions Product operation personnel Safety signal words and symbols Safety alert symbolThis page intentionally left blank Page Warranty and limitation of liability Introduction Figures TablesDanieltm Model 788DVC Digital Control Valves Introduction Aggressive ProductsPrinciple of Operation Equipment DamageOperational Sequence Closed Position Open Control Position Open Position no control Pressure Class Do not exceed specifications listed belowSafe Working Temperature Ranges Maximum Safe Working PressureValve Capacity ConnectionsFlow vs. Pressure Drop See Figure Flow vs Pressure Loss Cylinder Head Pressure/Temperature RatingsMaterials of Construction Main Valve Body Main Valve CylinderTubing Astm A352 LCC WCB Dimensions Valve Size 150# Ansi 300# Ansi No Indicator With Indicator Recommended Installation Instructions General Considerations as Applied to the DL8000 Personal Injury or Death AND/OR Property Damage Use equipment for its intended purposeTypical Application Top Loading Typical Application Bottom Loading Control Valve Configuration new for DL8000 Cylinder Assembly Removal All Daniel Valves Cylinder Disassembly Recommended Low Flow Set-point Cylinder Reassembly Cup-seal Replacement on Existing AP Option Piston RetrofitOption Assembly Danieltm Model 788DVC Digital Control Valves Personal Injury AND/OR Equipment Damage Danieltm Model 788DVC Digital Control Valves Troubleshooting Condition Probable Cause Correction Danieltm Model 788DVC Digital Control Valves Parts List Parts List 2, 3, 4, 6, 8 Sizes Recommended Spare Parts Valve Cylinder Assembly Decontamination/Cleaning Fluids Process Infectious Radioactive Explosive Pyrophoric Poison GasShipping Requirements Page W .em erson.com