Emerson 788 DVC manual Principle of Operation, Equipment Damage

Page 12

D E C 2012

DANIELTM MODEL 788DVC DIGITAL CONTROL VALVES

1.2Principle of Operation

Operation of the Model 788DVC Digital Control Valve is based on a balanced piston principle. When pressure on both sides of the main valve piston are equal, a spring (located on the top of the piston) acts as a differential force and closed the main valve piston. As pressure against the bottom of the piston increases and exceeds the pressure exerted against the top of the piston, plus the force of the spring, spring tension is overcome and the valve opens. Solenoid pilots are digitally controlled

-full open or full closed - and are used to determine the main valve piston position required for flow control. Reference Figures 2-1, 2-2 and 2-3 for valve opening/closing positions.

EQUIPMENT DAMAGE

Read the entire recommended procedure for all installation operations and maintenance procedures before attempting to install or disassemble the valve. Disassembly of this cylinder assembly is different from previous Daniel Control Valves and requires strict adherence to the procedures outlined in this manual.

Failure to read and comply with these procedures could result in damage to the equipment and

compromise in the integrity of the operation.

1-2

INTRODUCTION

Image 12
Contents DanielTM Model 788 DVC digital control valves This page intentionally left blank Important safety instructions Product operation personnel Safety signal words and symbols Safety alert symbolThis page intentionally left blank Page Warranty and limitation of liability Introduction Figures TablesDanieltm Model 788DVC Digital Control Valves Introduction Aggressive ProductsPrinciple of Operation Equipment DamageOperational Sequence Closed Position Open Control Position Open Position no control Do not exceed specifications listed below Safe Working Temperature RangesPressure Class Maximum Safe Working PressureConnections Valve CapacityFlow vs. Pressure Drop See Figure Flow vs Pressure Loss Pressure/Temperature Ratings Materials of Construction Main Valve BodyCylinder Head Main Valve CylinderTubing Astm A352 LCC WCB Dimensions Valve Size 150# Ansi 300# Ansi No Indicator With Indicator Recommended Installation Instructions General Considerations as Applied to the DL8000 Personal Injury or Death AND/OR Property Damage Use equipment for its intended purposeTypical Application Top Loading Typical Application Bottom Loading Control Valve Configuration new for DL8000 Cylinder Assembly Removal All Daniel Valves Cylinder Disassembly Recommended Low Flow Set-point Cylinder Reassembly Cup-seal Replacement on Existing AP Option Piston RetrofitOption Assembly Danieltm Model 788DVC Digital Control Valves Personal Injury AND/OR Equipment Damage Danieltm Model 788DVC Digital Control Valves Troubleshooting Condition Probable Cause Correction Danieltm Model 788DVC Digital Control Valves Parts List Parts List 2, 3, 4, 6, 8 Sizes Recommended Spare Parts Valve Cylinder Assembly Decontamination/Cleaning Fluids Process Infectious Radioactive Explosive Pyrophoric Poison GasShipping Requirements Page W .em erson.com