Emerson 788 DVC manual Danieltm Model 788DVC Digital Control Valves Troubleshooting

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DANIELTM MODEL 788DVC DIGITAL CONTROL VALVES

D E C 2012

6.0TROUBLESHOOTING

The most frequent problem encountered with any control valve is the accumulation of sediment, rouge, scale and other foreign material in the pilot or its supply system. It is, therefore, good practice to periodically remove the pilot from the valve and inspect it for accumulation of these materials.

The strainer and needle valve in the pilot supply line should also be flushed periodically to avoid erratic control and slow response typical to obstructed flow. If sub-standard conditions persist after thoroughly cleaning the system, examine the pilot for swollen o-rings.

Periodic examination of all seal and o-rings for nicks, cuts and wear is recommended. Reference Section 5, Cylinder Disassembly/Reassembly.

TROUBLESHOOTING

6-1

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Contents DanielTM Model 788 DVC digital control valves This page intentionally left blank Important safety instructions Product operation personnel Safety alert symbol Safety signal words and symbolsThis page intentionally left blank Page Warranty and limitation of liability Introduction Tables FiguresAggressive Products Danieltm Model 788DVC Digital Control Valves IntroductionEquipment Damage Principle of OperationOperational Sequence Closed Position Open Control Position Open Position no control Maximum Safe Working Pressure Do not exceed specifications listed belowSafe Working Temperature Ranges Pressure ClassConnections Valve CapacityFlow vs. Pressure Drop See Figure Flow vs Pressure Loss Main Valve Cylinder Pressure/Temperature RatingsMaterials of Construction Main Valve Body Cylinder HeadTubing Astm A352 LCC WCB Dimensions Valve Size 150# Ansi 300# Ansi No Indicator With Indicator Recommended Installation Instructions General Considerations as Applied to the DL8000 Use equipment for its intended purpose Personal Injury or Death AND/OR Property DamageTypical Application Top Loading Typical Application Bottom Loading Control Valve Configuration new for DL8000 Cylinder Assembly Removal All Daniel Valves Cylinder Disassembly Recommended Low Flow Set-point Cylinder Reassembly Retrofit Cup-seal Replacement on Existing AP Option PistonOption Assembly Danieltm Model 788DVC Digital Control Valves Personal Injury AND/OR Equipment Damage Danieltm Model 788DVC Digital Control Valves Troubleshooting Condition Probable Cause Correction Danieltm Model 788DVC Digital Control Valves Parts List Parts List 2, 3, 4, 6, 8 Sizes Recommended Spare Parts Valve Cylinder Assembly Infectious Radioactive Explosive Pyrophoric Poison Gas Decontamination/Cleaning Fluids ProcessShipping Requirements Page W .em erson.com