Emerson 788 DVC manual Cup-seal Replacement on Existing AP Option Piston, Retrofit

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DANIELTM MODEL 788DVC DIGITAL CONTROL VALVES

D E C 2012

5.4Cup-seal Replacement on Existing “AP” Option Piston

If your Daniel Valve is being modified to accommodate applications requiring the use of aggressive products used in petroleum blending operations, the following procedures should be followed in retrofitting your valve.

Retrofit

5.4.1To Replace Existing Standard Cylinder Assemblies with the Current Daniel “AP” Option:

a.Remove original cylinder assembly as shown in Section 5-1. The cylinder assembly will be supplied from the factory with or without an indicator (specified on order).

b.Clean and inspect O-ring sealing surfaces in the main valve body. Apply a lightweight lubricant to these surfaces before installing the new cylinder assembly.

c.Lower the “new” cylinder assembly and cylinder head into the valve body. Align the bolt holes in the cylinder head with the studs in the main valve body.

d.Fasten the cylinder head into position using retaining nuts. Tighten nuts, alternating to opposite sides, to assure a uniform seat.

e.Return all tubing and/or valve accessories to their original position.

f.The cup-seals (27) should be protected at all times against damage or distortion of any kind.

g.Proper installation dictates that cup-seals (27) be installed with the closed ends facing “in”.

DISASSEMBLY AND REASSEMBLY

5-5

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Contents DanielTM Model 788 DVC digital control valves This page intentionally left blank Important safety instructions Product operation personnel Safety alert symbol Safety signal words and symbolsThis page intentionally left blank Page Warranty and limitation of liability Introduction Tables FiguresAggressive Products Danieltm Model 788DVC Digital Control Valves IntroductionEquipment Damage Principle of OperationOperational Sequence Closed Position Open Control Position Open Position no control Maximum Safe Working Pressure Do not exceed specifications listed belowSafe Working Temperature Ranges Pressure ClassFlow vs. Pressure Drop See Figure ConnectionsValve Capacity Flow vs Pressure Loss Main Valve Cylinder Pressure/Temperature RatingsMaterials of Construction Main Valve Body Cylinder HeadTubing Astm A352 LCC WCB Dimensions Valve Size 150# Ansi 300# Ansi No Indicator With Indicator Recommended Installation Instructions General Considerations as Applied to the DL8000 Use equipment for its intended purpose Personal Injury or Death AND/OR Property DamageTypical Application Top Loading Typical Application Bottom Loading Control Valve Configuration new for DL8000 Cylinder Assembly Removal All Daniel Valves Cylinder Disassembly Recommended Low Flow Set-point Cylinder Reassembly Retrofit Cup-seal Replacement on Existing AP Option PistonOption Assembly Danieltm Model 788DVC Digital Control Valves Personal Injury AND/OR Equipment Damage Danieltm Model 788DVC Digital Control Valves Troubleshooting Condition Probable Cause Correction Danieltm Model 788DVC Digital Control Valves Parts List Parts List 2, 3, 4, 6, 8 Sizes Recommended Spare Parts Valve Cylinder Assembly Infectious Radioactive Explosive Pyrophoric Poison Gas Decontamination/Cleaning Fluids ProcessShipping Requirements Page W .em erson.com