Teledyne M100E Safety Messages, Relay PCA, subassemblies while the unit is under power, Rev B3

Page 3

Relay PCA 04523

Addendum to E-Series Operator Manuals

SAFETY MESSAGES

For general safety information please refer to your M100E/M200E/M400E operator’s manual.

CAUTION

Never disconnect electronic circuit boards, wiring harnesses or electronic

subassemblies while the unit is under power.

Printed circuit assemblies (PCAs) are sensitive to electro-static

discharges too small to be felt by the human nervous system. Failure to use ESD protection when working with electronic assemblies will void the instrument warranty.

See Chapter 12 of your M100E/M200E/M400E operator’s manual for

more information on preventing ESD damage.

NOTE

Technical Assistance regarding the use and maintenance of the any Teledyne

Instruments product can be obtained by:

Contacting Teledyne Instruments’ Customer Service Department at 800-324-5190

Via the internet at http://www.teledyne-api.com/inquiries.asp

05118 Rev B3

Image 3

Contents Relay PCA P/N TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION T-API9480 CARROLL PARK DRIVE SAN DIEGO, CA USA Toll-free Phone Phone Fax Email api-sales@teledyne.comTHIS PAGE INTENTIONALLY BLANK Relay PCA SAFETY MESSAGESsubassemblies while the unit is under power Contacting Teledyne Instruments’ Customer Service Department at orAddendum to E-Series Operator Manuals TABLE OF CONTENTS LIST OF FIGURESLIST OF TABLES Addendum to E-Series Operator Manuals Table 1-1 List of Analyzers Using New Relay PCA P/N04523 1. INTRODUCTION1.1. What’s the Same 1.2. What’s Different 1.3. Relay PCA Location and LayoutFigure 1-1 Relay PCA Layout P/N04523 Figure 1-2 Relay PCA P/N 045230200 with AC Relay Retainer In Place Figure 1-3 Relay PCA P/N 045230100 with Safety Shield In Place1.3.1. Version 1.3.2. VersionUSER NOTES Figure 2-1 Power Distribution Block Diagram 2. OPERATION AND CONFIGURATION2.1. Power Distribution 2.1.1. AC Power ConfigurationIZS Permeation Tube Heater and O2 Sensor Connection optional Figure 2-2 Location of AC power Configuration Jumpers110 VAC /115 VAC 2.1.1.1. AC configuration - Internal Pump JP7AC Power Configuration for Internal Pumps JP7 Figure 2-3 Pump AC Power Jumpers JP71 to 2.1.1.2. AC Configuration - Standard Heaters JP2Table 2-2 Power Configuration for Standard AC Heaters JP2 Figure 2-4 Typical Set Up of AC Heater Jumper Set JP22.2. Valve Control 2.1.1.3. AC Configuration -Heaters for Option Packages JP6Table 2-3 Power Configuration for Optional AC Heaters JP6 Figure 2-5 Typical Set Up of AC Heater Jumper Set JP2Figure 2-6 Status LED Locations - Relay PCA 2.3.1. Watchdog Indicator D12.3. Status LEDs & Watch Dog Circuitry D1 REDMOTHER BOARD Figure 2-7 Heater Control Loop Block Diagram2.4. Heater Control Loop ThemocouplesType K Compensation 2.4.1. Thermocouple Inputs and Configuration Jumper JP5Table 2-4 Thermocouple Configuration Jumper JP5 Pin-Outs Type J CompensationType J Compensation 8 Figure 2-8 Thermocouple Configuration Jumper JP5 Pin-OutsINPUT TC1 J15 Output Scale Selector 7FROM 2.5. DC Power Supply Test PointsDC Power Test Point and Wiring Color Code Table 2-6 DC Power Supply Acceptable LevelsFigure 3-1 Relay PCA 04523 Mounting Screw Locations 3. TROUBLE SHOOTING AND REPAIR3.1. Removing / Replacing the Relay PCA from the Instrument Mounting ScrewsDOCUMENT # 4. SCHEMATICS AND SPARE PARTS FOR RELAY PCA P/NTable 4-2 List of Included Electronic Schematics List of Spare Parts