Teledyne M100E manual Table Of Contents, List Of Figures, List Of Tables, Relay PCA, Rev B3

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TABLE OF CONTENTS

Relay PCA 04523

Addendum to E-Series Operator Manuals

TABLE OF CONTENTS

 

 

1. INTRODUCTION

1

1.1. What’s the Same

1

1.2. What’s Different

2

1.3. Relay PCA Location and Layout

2

1.3.1. Version 045230200

3

1.3.2. Version 045230100

3

2. OPERATION AND CONFIGURATION

5

2.1. Power Distribution

5

2.1.1. AC Power Configuration

5

2.1.1.1. AC configuration – Internal Pump (JP7)

7

2.1.1.2. AC Configuration – Standard Heaters (JP2)

8

2.1.1.3. AC Configuration –Heaters for Option Packages (JP6)

9

2.2. Valve Control

9

2.3. Status LEDs & Watch Dog Circuitry

10

2.3.1. Watchdog Indicator (D1)

10

2.4. Heater Control Loop

11

2.4.1. Thermocouple Inputs and Configuration Jumper (JP5)

12

2.5. DC Power Supply Test Points

14

3. TROUBLE SHOOTING AND REPAIR

15

3.1. Removing / Replacing the Relay PCA from the Instrument

15

4. SCHEMATICS AND SPARE PARTS FOR RELAY PCA P/N 04523

16

LIST OF FIGURES

 

 

Figure 1-1: Relay PCA Layout (P/N04523)

2

Figure 1-2: Relay PCA P/N 045230200 with AC Relay Retainer In Place

3

Figure 1-3: Relay PCA P/N 045230100 with Safety Shield In Place

3

Figure 2-1: Power Distribution Block Diagram

5

Figure 2-2: Location of AC power Configuration Jumpers

6

Figure 2-3: Pump AC Power Jumpers (JP7)

7

Figure 2-4: Typical Set Up of AC Heater Jumper Set (JP2)

8

Figure 2-5: Typical Set Up of AC Heater Jumper Set (JP2)

9

Figure 2-6: Status LED Locations – Relay PCA 04523

10

Figure 2-7: Heater Control Loop Block Diagram

11

Figure 2-8: Thermocouple Configuration Jumper (JP5) Pin-Outs

13

Figure 3-1: Relay PCA 04523 Mounting Screw Locations

15

LIST OF TABLES

 

 

Table 1-1: List of Analyzers Using New Relay PCA P/N04523

1

Table 2-1: AC Power Configuration for Internal Pumps (JP7)

7

Table 2-2: Power Configuration for Standard AC Heaters (JP2)

8

Table 2-3: Power Configuration for Optional AC Heaters (JP6)

9

Table 2-4: Thermocouple Configuration Jumper (JP5) Pin-Outs

12

Table 2-5: Typical Thermocouple Settings for M100E/M200E series analyzers

13

Table 2-5: DC Power Test Point and Wiring Color Code

14

Table 2-6: DC Power Supply Acceptable Levels

14

Table 4-1: List of Spare Parts

16

Table 4-2: List of Included Electronic Schematics

16

05118 Rev B3

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Contents 9480 CARROLL PARK DRIVE SAN DIEGO, CA USA Toll-free Phone Phone Fax TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION T-APIEmail api-sales@teledyne.com Relay PCA P/NTHIS PAGE INTENTIONALLY BLANK subassemblies while the unit is under power SAFETY MESSAGESContacting Teledyne Instruments’ Customer Service Department at or Relay PCAAddendum to E-Series Operator Manuals LIST OF TABLES TABLE OF CONTENTSLIST OF FIGURES Relay PCA 1.1. What’s the Same Table 1-1 List of Analyzers Using New Relay PCA P/N045231. INTRODUCTION Figure 1-1 Relay PCA Layout P/N04523 1.2. What’s Different1.3. Relay PCA Location and Layout 1.3.1. Version Figure 1-3 Relay PCA P/N 045230100 with Safety Shield In Place1.3.2. Version Figure 1-2 Relay PCA P/N 045230200 with AC Relay Retainer In PlaceUSER NOTES 2.1. Power Distribution 2. OPERATION AND CONFIGURATION2.1.1. AC Power Configuration Figure 2-1 Power Distribution Block DiagramIZS Permeation Tube Heater and O2 Sensor Connection optional Figure 2-2 Location of AC power Configuration JumpersAC Power Configuration for Internal Pumps JP7 2.1.1.1. AC configuration - Internal Pump JP7Figure 2-3 Pump AC Power Jumpers JP7 110 VAC /115 VACTable 2-2 Power Configuration for Standard AC Heaters JP2 2.1.1.2. AC Configuration - Standard Heaters JP2Figure 2-4 Typical Set Up of AC Heater Jumper Set JP2 1 toTable 2-3 Power Configuration for Optional AC Heaters JP6 2.1.1.3. AC Configuration -Heaters for Option Packages JP6Figure 2-5 Typical Set Up of AC Heater Jumper Set JP2 2.2. Valve Control2.3. Status LEDs & Watch Dog Circuitry 2.3.1. Watchdog Indicator D1D1 RED Figure 2-6 Status LED Locations - Relay PCA2.4. Heater Control Loop Figure 2-7 Heater Control Loop Block DiagramThemocouples MOTHER BOARDTable 2-4 Thermocouple Configuration Jumper JP5 Pin-Outs 2.4.1. Thermocouple Inputs and Configuration Jumper JP5Type J Compensation Type K CompensationINPUT TC1 J15 Figure 2-8 Thermocouple Configuration Jumper JP5 Pin-OutsOutput Scale Selector 7 Type J Compensation 8DC Power Test Point and Wiring Color Code 2.5. DC Power Supply Test PointsTable 2-6 DC Power Supply Acceptable Levels FROM3.1. Removing / Replacing the Relay PCA from the Instrument 3. TROUBLE SHOOTING AND REPAIRMounting Screws Figure 3-1 Relay PCA 04523 Mounting Screw LocationsTable 4-2 List of Included Electronic Schematics 4. SCHEMATICS AND SPARE PARTS FOR RELAY PCA P/NList of Spare Parts DOCUMENT #