Teledyne M200E and M400E IZS Permeation Tube Heater and O2 Sensor Connection optional, Relay PCA

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IZS Permeation

Addendum to E-Series Operator Manuals

Relay PCA 04523

JP6

IZS Permeation

Tube Heater and O2

Sensor Connection.

(optional)

JP7

JP2

Main AC Heater

Pump

Configuration

Configuration

 

Figure 2-2: Location of AC power Configuration Jumpers

There are several changes between the Relay PCA 04523 and previous version regarding AC power configuration and distribution.

Previously, in analyzer models with internal pumps, the AC power for the pump came directly from the instrument back panel. The 04523 version handles all AC and DC power distribution including power to the pump.

Prior to this change, configuring the pump for compatibility with various line voltages and frequencies was done with a set of hard-wired, in-line connections. The Relay PCA 04523, now includes a set of jumpers that perform this function. This change increase reliability and simplifies troubleshooting and repair operations.

The Relay PCA 04523, includes a set of jumpers that connect AC power to heaters

included in several optional items, such as the IZS valve option and the O2 sensor option available on the M100E, M200E and M400E series instruments. In earlier versions of the relay PCA this was also handled by in-line connections.

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05118 Rev B3

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Contents TELEDYNE INSTRUMENTS ADVANCED POLLUTION INSTRUMENTATION T-API 9480 CARROLL PARK DRIVE SAN DIEGO, CA USA Toll-free Phone Phone FaxEmail api-sales@teledyne.com Relay PCA P/NTHIS PAGE INTENTIONALLY BLANK SAFETY MESSAGES subassemblies while the unit is under powerContacting Teledyne Instruments’ Customer Service Department at or Relay PCAAddendum to E-Series Operator Manuals TABLE OF CONTENTS LIST OF FIGURESLIST OF TABLES THIS PAGE INTENTIONALLY BLANK Table 1-1 List of Analyzers Using New Relay PCA P/N04523 1. INTRODUCTION1.1. What’s the Same 1.2. What’s Different 1.3. Relay PCA Location and LayoutFigure 1-1 Relay PCA Layout P/N04523 Figure 1-3 Relay PCA P/N 045230100 with Safety Shield In Place 1.3.1. Version1.3.2. Version Figure 1-2 Relay PCA P/N 045230200 with AC Relay Retainer In PlaceUSER NOTES 2. OPERATION AND CONFIGURATION 2.1. Power Distribution2.1.1. AC Power Configuration Figure 2-1 Power Distribution Block DiagramFigure 2-2 Location of AC power Configuration Jumpers IZS Permeation Tube Heater and O2 Sensor Connection optional2.1.1.1. AC configuration - Internal Pump JP7 AC Power Configuration for Internal Pumps JP7Figure 2-3 Pump AC Power Jumpers JP7 110 VAC /115 VAC2.1.1.2. AC Configuration - Standard Heaters JP2 Table 2-2 Power Configuration for Standard AC Heaters JP2Figure 2-4 Typical Set Up of AC Heater Jumper Set JP2 1 to2.1.1.3. AC Configuration -Heaters for Option Packages JP6 Table 2-3 Power Configuration for Optional AC Heaters JP6Figure 2-5 Typical Set Up of AC Heater Jumper Set JP2 2.2. Valve Control2.3.1. Watchdog Indicator D1 2.3. Status LEDs & Watch Dog CircuitryD1 RED Figure 2-6 Status LED Locations - Relay PCAFigure 2-7 Heater Control Loop Block Diagram 2.4. Heater Control LoopThemocouples MOTHER BOARD2.4.1. Thermocouple Inputs and Configuration Jumper JP5 Table 2-4 Thermocouple Configuration Jumper JP5 Pin-OutsType J Compensation Type K CompensationFigure 2-8 Thermocouple Configuration Jumper JP5 Pin-Outs INPUT TC1 J15Output Scale Selector 7 Type J Compensation 82.5. DC Power Supply Test Points DC Power Test Point and Wiring Color CodeTable 2-6 DC Power Supply Acceptable Levels FROM3. TROUBLE SHOOTING AND REPAIR 3.1. Removing / Replacing the Relay PCA from the InstrumentMounting Screws Figure 3-1 Relay PCA 04523 Mounting Screw Locations4. SCHEMATICS AND SPARE PARTS FOR RELAY PCA P/N Table 4-2 List of Included Electronic SchematicsList of Spare Parts DOCUMENT #