Sterling 882.00278.00 software manual

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When using the system to integrate older proprietary units you will need the optional “USB RS422/485” module and must limit the number of devices to 255 (this is a limitation of RS422 and not the A3 package).

Monitor the status of all blenders (started, stopped, alarming, etc.)

Control the status of all blenders (start and stop)

Read and Write the recipes to all blenders

Built in recipe book with unlimited number of stored recipes

Built in Alarm log that will log up to 1000 alarms for each blender

Built in Batch Data log that keeps track of actual weight for every batch up to 5000 batches

Monitor the inventory of all materials in all blenders

Built in "Uptime Percentage" monitor that keeps track of the percentage of uptime for each blender

Built in Report Manager that allows the system to automatically generate a report for each unit blender. The report can be configured to generate from every 1 to 8760 hours (once a year).

Built in Job Report Manager that allows the operator to generate reports based on jobs rather than time. The Job Report Manager keeps track of job numbers, material reference numbers, material lot numbers, and material silo numbers for each hopper on every configured device. The operator can select to start or stop the job at any time.

Reports contain inventory information, uptime percentage reporting, alarm logs, actual batch data, and the recipe info log that keeps track of all recipe changes throughout the reporting period (up to 1000 recipe changes)

Built in Security system that allows the A3 system to be password protected with an operator and a supervisor level password.

Printer Routines that will work with any standard ink jet printer.

Can be used with the AEC AB batch blender, the Sterling SGB Blender, or any of the following older HydReclaim systems: OS Blender, OA Blender, OL Blender, OFC Weight Hopper .

Multiple plants can be linked together through the World Wide Web. System will handle up to 1000 blenders (up to 255 older units can make up the 1000 units).

System can be custom configured with the customers name, plant locations, and blender line names.

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Contents A3 System Management Software Parts and Service Department Table of Contents Not to be released to floor operatorsWorking with the A3 Recipe Book Preface CopyrightPage Who should use this manual Frequently Asked Questions What are the system requirements for the PC?Software and Firmware Upgrades Tip of the Day New Configuration OptionsJob Report Manager Sterling SGB Communications DriverInstalling A3 OverviewSystem requirements Installing A3 Checking your PCPage Page Installing the Windows XP Service Pack Checking the Internet Explorer versionInstalling the Internet Explorer 6.0 Upgrade Installing A3 Click the picture of the computer Click Continue Success, Click OK to complete Starting and exiting A3 To start A3 To exit A3Page Configuring the PLC What is an IP addressConfiguring the PC Page PC IP Running the Cables and Hardware to interconnect the system Port HubWiring the interconnection cables ALL Cables Must be RUN Through Conduit Page Configuring the Digi One IA Ethernet Module Page PC IP Running the Cables and Hardware to interconnect the system Configuring the Digi One IA Ethernet modules Page Page Page Page Page Using A3 Tip of the day Drop down menus Page Page Right click menus Page Status Bar on A3 Customizing A3 Page Page A3 options Verify Action Options Hard Drive OptionsSecurity Options Application Screens Virtual Control Panel Virtual Control Panel Alarm Log Change Recipe Entry over 100% error message Total not 100% error message Recipe Not Totaling 100% Recipe Transferred message Recipe Book Batch Data Uptime Data Scada Scan Times Memory Status Data Parameters What is an A3 Device Object? Working with A3 Device ObjectsAdding new A3 Device Objects Add New Device DialogConfiguring a Newer AB OS/OA Device Page Page Configuring an Older Proprietary OS/OA, OL, or OFC Adding a Legacy DevicePage Page Page Checking the Device you’re about to Add Device Type Icons Device States Editing an existing deviceDeleting a device What is the A3 Recipe Book Working with the A3 Recipe BookAccessing the Recipe Book A3 Recipe BookCreating a stored recipe Viewing a stored recipeDeleting stored recipes You cannot print a single recipe by itselfEditing Existing stored recipes Printing the recipe bookLoading a stored recipe into a device Total not 100% error message Recipe Not Totaling 100% Recipe Transferred message Working with the Report Manager What is the Report Manager Accessing the Report ManagerAutomatic vs. Manually generated reports Frequency of ReportsConfiguring what is included in the Reports Report OptionsSaving the reports Saving the ReportsUsing Manually generated Reports Job Report Manager Sample Reports using Automatic Generation Automatically generated reportsSample Reports using Manual Generation Job Reports Manually generated reports in blueSample Reports Page Page Working with the configuration file What is the configuration fileOpening a previously saved configuration file Setting the system back to defaultsSaving the configuration Location of the configuration fileWhat is the A3 System Log file Working with the A3 System Log fileWhat is logged in the file A3 System LogLocation of the file Troubleshooting Solution How to trouble shoot a PC problem Problem How to trouble shoot a communication problem Page Page Solution Solution 01T00BTest String6C Solution Page Where to go for further help Page Page Service Notes Service Notes Parts Department