Siemens AS 488/TM manual Engineering with Prograf AS+, Bus connection

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This catalog is out of date, see note on page 3

System architecture

Engineering with PROGRAF AS+

■Overview

PROGRAF AS+/NT is a powerful PC-based engineering tool for the TELEPERM M AS 230/230 K and AS 235/235 K/235 H as well as AS 388/TM and AS 488/TM automation systems (includ- ing the AS 488 S and AS 488 K versions with a varying design). It is equipped with a convenient graphical user interface based on Microsoft Windows NT 4.0/2000/XP. This tool permits signifi- cant simplification, acceleration and rationalization of engineer- ing, testing and commissioning, software updating and documentation, as well as training.

PROGRAF AS+/NT can be used to graphically configure, test, optimize and document the application software of the TELEPERM M automation systems. In contrast to comparable products from other vendors, PROGRAF AS+/NT also permits reading, recompilation and subsequent further graphical pro- cessing or documentation of the structures of already installed automation systems. Features such as the function diagram ed- itor with online testing and curve display, the libraries for ele- ments for repeated use, and the import functions make PROGRAF AS+/NT an indispensable aid for AS engineering.

PROGRAF AS+/NT also offers operation and monitoring facilities on the CS 275 system bus, corresponding to local operation of an AS 235.

PROGRAF AS+/NT supersedes the proven PROGRAF AS+ en- gineering tool which only executes on the Microsoft Windows 3.1 operating system. The new tool has complete function and data compatibility with the previous product. User data generated with PROGRAF AS+ can be processed further with PROGRAF AS+/NT, and vice versa.

As a result of its versatile functions as well as supporting of test- ing, commissioning and optimization, PROGRAF AS+/NT is par- ticularly suitable

• for TELEPERM M customers carrying out self-configuring,

■Functions

The PROGRAF AS+/NT program features the following func- tions:

Powerful graphic function diagram editor

The function diagram editor provides a hierarchical breakdown, zoom functions, and fully-automatic generation of connection lines, connectors and margins.

All standard function blocks are available as well as user func- tion blocks generated using PROGRAF AS+/NT or read out of an automation system.

PROGRAF AS+/NT provides a breakdown into function areas, function groups and function diagrams for individual process functions in order to map hierarchical identification systems. The window system permits two pages to be displayed on the screen, e.g. in order to link function blocks from different groups.

•for consultants specialized in TELEPERM M configuring, and

•for Siemens-internal configuring, testing and commissioning departments.

One of the most important functions is the autorouter which rap- idly and automatically draws the links between function blocks.

If a block is shifted - even onto another page - the autorouter au- tomatically updates the connection lines, connectors and also the contents of the margins.

Bus connection

PROGRAF AS+/NT supports the new N-PCI (for CS 275 system bus) and CP 5613 (for PROFIBUS-TM system bus) bus interface modules envisaged for PCI slots. The DP-5613/Windows NT 4.0, 2000 PRO/V2.1 software, Order No. 6GK1 713-5DB21-3AA0, is additionally required for the PROFIBUS-TM connection using CP 5613.

Just like PROGRAF AS+, the PROGRAF AS+/NT can also be used together with the N-AT (for CS 275 system bus) and CP 5412(A2) (for PROFIBUS-TM system bus) bus interface modules designed for ISA slots.

Note:

The CP 5412(A2) communications processor is still available un- der Order No. 6GK1 541-2BA00. You additionally require the DP-5412/NT 4.0 software, Order No. 6GK1 702-5DW52-3AA0.

Closed data cycle

All entered user data are immediately checked by the integral database, and saved centrally. Subsequent modifications can always be read into PROGRAF AS+/NT and updated there auto- matically. The data thus remain consistent in both systems.

The database uses this information to automatically generate a loading sequence with instructions for the automation system. This loading sequence is transmitted to the automation system via the system bus.

It is also possible to load an AS-RAM dump read using PROGRAF AS+/NT into an AS 488/TM using the commissioning terminal, or, in the opposite direction, to read an AS-RAM dump using the commissioning terminal and to transfer this to PROGRAF AS+/NT.

Siemens PLT 112 · 2002

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Contents Teleperm m Related catalogs Automation and DrivesAS 488/TM automation systems Teleperm M Process Control System IntroductionAS 488/TM Introduction Teleperm M Process Control SystemOverview Automation systemsMigration strategy EngineeringSystem bus AS 488/TM Highlights Classification in the Teleperm M system environmentLimitations in communication Non-migratable systemsArea of application Functions HighlightsSystem architecture System propertiesSystem software CommissioningFunctions System architectureSystem properties Technical Specifications Quantity breakdown AS 488/TM CPUSystem software User function blocksStandard function blocks Optional function blocksConfiguration Listing of Teleperm M standard function blocks Data blocksBlocks for analog and digital processing Blocks for binary processingPKM PKFAKS AKEBlocks for PLC/PLC coupling with PROFIBUS-AG/AG Type Name Function InterfaceType Name Function For modules with Order No Test blocks Blocks for I/O modules with standardized displayOrganization blocks Commissioning Commissioning terminalCable for connection of the commissioning terminal If 962-COM serial interface moduleEngineering with Prograf AS+ Bus connectionAutomation systems released for Prograf AS+/NT Technical Specifications Hardware requirementsSoftware requirements PC components PCI for connection to Teleperm M system bus AccessoriesPC components ISA for connection to Teleperm M system bus System architecture AS 488 S Cabinet system AS 488 S cabinet systemCabinet system AS 488 SAS 488 S cabinet system Scope of delivery of AS 488 S systemsPower supply Cables for connection of two I/O buses with versions 1Connection to CS 275 system bus with versions 5 to System software6DS9 207-8AA Log IK PITeleperm M 19 cabinets AS 488 K Compact system AS 488 K compact systemCompact system AS 488 KAS 488 K compact system Overview Ordering DataTeleperm M I/Os connection Connection to CS 275 system busEach 6DS4 400-8AB 6DS9 203-8CA Bus components for single CSBus components for redundant CS AS 488 in Simatic design IntroductionIntroduction Technical SpecificationsAS 488 in Simatic design Coupling to other systems with DP interface Coupling to PROFIBUS-PAET 200U ET 200BCentral processing unit Overview CPUMonitoring CPUBackup battery Power supply modulesPS 405 and PS 407 load power supplies Connection of distributed I/Os EXM 478 expansion module 6ES7 478-2AC00-0AC0If 964-DP interface module DP2-INI initialization C79451-A3496-D900Connection to Teleperm M I/Os EXM 478 expansion module Connection to CS Connection to PROFIBUS-TMTPM 478 interface module 6ES7 478-2DA01-0AC0 Migration rack Packaging systemOverview UR2 rack Additional configuring tools System software, documentationSimatic PCS 7 cabinet design Simatic PCS 7 cabinet design Cabinet packaging systemBasic cabinet Mechanical designElectrical design Options for the electrical designPower supply Load power supply for I/O modulesET 200M I/O unit Hot swappingAS 488/TM system unit Simatic PCS 7 cabinet design Migration of existing systems Migration packagesGeneral marginal conditions Migration of existing systemsMigration of existing systems Scope of delivery and services Additive supplementary components and servicesMigration packages AS 488 S migration packageGeneral marginal conditions/limitations AS 488 S migration packageAS 488 K migration package AS 488 K migration package GWK-PAS-AS-UPAK488MIG I migration rack Configuration possibilities for I/Os MIG II migration rackMIG K migration rack Retrofitting services Check list prior to retrofitting Migratable Teleperm M modules in AS 488/TM Configuring listsMigratable Teleperm M modules in AS 488/TM Explanations for the column „Remarks Explanations for the column „ReleaseBinary calculation modules Coupling modulesMigration of existing systems ET 200M packaging system Connecting PROFIBUS-PA to AS 488/TMProcess I/Os Process I/Os Connecting Teleperm M I/Os TBX 478 interface moduleTBX 478 interface module 6ES7 478-2DX00-0AA0 Set of ribbon cables C79451-A3496-D2Communication via the PROFIBUS-DP fieldbus Connecting Simatic I/OsInterface module for connection to PROFIBUS-DP COM Profibus PROFIBUS-DP quantity breakdownDriver blocks Mode of operationDP extensions for AS 488/TM ET 200M packaging system ET 200MSimple packaging system with bus connectors Components for both packaging systemsET 200M modules Temperature range Inputs, 16 outputs Temperature range Inputs, 14 bit, 20 ms converSM 323 digital input/output modules Inputs, 8 outputs Inputs, 8 outputs, extendedEx I/O modules Ex digital input/output modules EEx ibIntrinsically-safe equipment which can be connected Ex analog input/output modules EEx ibFunction and communications modules Configuration limits when used on AS Configuration and parameterizationET 200S ET 200S6ES7 134-4FB00-0AB0 6ES7 134-4FB50-0AB06ES7 134-4LB00-0AB0 6ES7 134-4GB00-0AB0ET 200X, ET 200U and ET 200B ET 200UET 200B IP 262 closed-loop control mod- uleConfiguration Siwa driver block Siwarex MConnecting PROFIBUS-PA to AS 488/TM Properties and application features of the PROFIBUS-PADelivery forms Teleperm MConnection of PROFIBUS-PA using DP/PA coupler Connection of PROFIBUS-PA using DP/PA linkDriver block Description PROFIBUS-PATechnical Specifications Ordering Data Technical data DP/PA link IM DP/PA coupler OnlyIM 157 interface module for 6ES7 157-0AA81-0XA0 DP/PA link AS x88/TM-PA coupling soft 6DS5 130-8AA Ware, full licenseProcess I/Os Bus communication CS-L2 bridgeBus communication Transmission systemsOptical link module Bus connectorElectrical bus terminal Optical bus terminal OBT for Profibus Transmission mediaConfiguring TPM 478 interface moduleStandard remote bus cable V45466-D21-B35 Length ..... mIn-house remote bus cable Remote bus cable with addi- tional armoringCS-L2 bridge CS-L2 bridgeConfiguration Station addresses Performance dataCS-L2 bridge PROFIBUS-TMCentral processing unit PS 405 load power supply, 10 a 6ES7 405-0KA01-0AA0 TPM 478 interface module Connection to PROFIBUS-TM Connection to CSIf 964-DP interface module 6ES7 964-2AA01-0AB0 Ordering Data Overview Data couplings with other systems Introduction AG-AG coupling software Serial couplingData couplings with other systems Data couplings10/2 Coupling with systems from other vendorsSystem couplings AG-AG coupling software10/3 AG/AG coupling with Simatic S5/S7 central controllers10/4 PROFIBUS-AG/AGAG/AG coupling software 6DS5 124-1AA SDADirect couplings Serial coupling10/5 Transmission rate Max. cable length10/6 Appendix Appendix Software licensesSoftware 11/211/3 Information and order optionInternet and on CD-ROM Internet, Training 11/4Internet Training Courses in the Training Center KarlsruheOrder No. index 11/5

AS 488/TM specifications

The Siemens AS 488/TM is a cutting-edge solution in the realm of industrial automation and control. Designed specifically for high-performance applications, this device serves as a programmable logic controller (PLC) offering enhanced capabilities for process automation. The AS 488/TM stands out in the marketplace for its robust architecture, sophisticated features, and compatibility with various industrial protocols.

One of the pivotal features of the Siemens AS 488/TM is its integrated communication capabilities. It supports multiple communication protocols, such as Profibus, Profinet, and Ethernet/IP, facilitating seamless integration within diverse industrial environments. This flexibility ensures that the AS 488/TM can communicate with various devices, sensors, and actuators, providing a comprehensive solution for modern manufacturing needs.

In terms of processing power, the AS 488/TM is equipped with a high-performance CPU that can handle complex algorithms and data processing with ease. This enables the controller to manage intricate automation tasks, from simple control functions to complex multi-axis motion control. The device also comes with expandable I/O options, allowing users to tailor the system to meet specific application requirements. With a wide range of digital and analog inputs and outputs, the AS 488/TM ensures accurate monitoring and control of various processes.

Another notable characteristic of the AS 488/TM is its user-friendly programming interface. Siemens has developed the TIA Portal (Totally Integrated Automation Portal), a software platform that simplifies the programming and configuration of the PLC. This intuitive interface allows users to program the device using various programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. The TIA Portal enhances productivity by providing simulation tools for testing and debugging applications before deployment.

The AS 488/TM also emphasizes safety and reliability. It complies with international safety standards and incorporates features that ensure safe operation in critical applications. Redundant power supplies and fail-safe mechanisms are integrated to minimize downtime and protect both personnel and equipment.

Moreover, the Siemens AS 488/TM is designed with future scalability in mind. As industries evolve and technology advances, the AS 488/TM can adapt to new requirements, ensuring a long service life and ongoing relevance in a rapidly changing landscape. Overall, the Siemens AS 488/TM is an impressive PLC that combines innovative features, robust technology, and flexible integration capabilities, making it an ideal choice for modern industrial automation systems.
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