Siemens AS 488/TM manual MIG II migration rack, Configuration possibilities for I/Os

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This catalog is out of date, see note on page 3

Migration of existing systems

Migration packages

MIG II migration rack

Overview

The MIG II migration rack has been developed further, and is a completely assembled ES 902 subrack for accommodating an AS 488/TM system which can be directly installed in the TELEPERM M standard cabinet instead of an AS 220 S, AS 230 or AS 235 basic unit.

It is designed as a 19-inch system, and equipped with the SIMATIC S7-400 backplane bus for accommodating the

AS 488/TM system modules (power supply, CPU and interface modules). Compared to the MIG I migration rack, it offers 5 slots for TELEPERM M I/O modules which are fitted on the right side of the rack. When converting, it is therefore possible to transfer 5 I/O modules from the basic unit of the automation system into the migration rack, making it unnecessary to find new slots for these. However, it is necessary to disconnect the process signal cables from the I/O slots, and to reconnect them. To do this, they must be separated between the cabinet connection element SAE and the basic unit. If no SAEs were previously installed for the I/O slot wiring of the basic unit, they must now be inserted in order to also compensate differences in length. The process sig- nal cables are connected at the rear using wire-wrap connec- tions, and are routed to the cabinet connection element SAE in a preassembled cable duct.

Two interface plugs for connection of the two I/O buses A and B are fitted at the rear on the right-hand wall. In general, the

I/O bus ribbon cables already present in the cabinet are used further. A flexible assignment of the 5 I/O slots to the two

I/O buses A and B is possible.

The previous addresses of the I/O buses can be used further in most cases, especially if slot addressing was not used. Slot ad- dressing is possible for the I/O slots available in the MIG II mi- gration rack, and is essential for certain modules. The slot addresses of the two I/O areas A and B can be selected just like frame addresses by setting jumpers in predefined groups. The settings are made from the front.

The circuit-breakers for the DC 24 V supply and for the signalling voltage PM are located at the front, and are readily accessible.

The interface for I & C messages of the cabinet has been de- signed in the MIG I migration rack as a preassembled cable for connection to the power supply assembly. With the MIG II migra- tion rack, a plug interface with screw terminals has been provid- ed similar to in the AS 235 system.

Design

Configuration possibilities for I/Os

System-specific configuring of the I/Os means that the MIG II mi- gration rack can be used extremely flexibly either for the migra- tion of AS 230 systems or for AS 220 S and AS 235 systems with up to 5 I/O modules each in the basic unit.

When migrating an AS 220 S system, the 5 I/O modules of the migration rack can be combined with up to 3 extension units by pressing 2 ribbon cable plugs onto the existing I/O bus cable or by using the additional ribbon cable for 5 slots (see hardware options).

When migrating an AS 230 system, users can freely decide whether the 5 new I/O slots are to be operated together on the I/O bus, i.e. together with up to 3 extension units of the basic cabinet, or divided between the two I/O buses (e.g. 3 on

I/O bus A of the basic cabinet, and 2 on I/O bus B of the exten- sion cabinet). In addition, up to 4 extension units can be con- nected using a new ribbon cable to I/O bus B of the AS 230 system.

As with the AS 230 system, users can also freely decide for the AS 235 system whether all 5 I/O slots in the migration rack are to be operated on I/O bus A, or whether they are to be divided amongst I/O buses A and B. In contrast to the AS 235 system, even 4 extension units can be directly used in the extension cab- inet of the AS 488/TM system. The same technical conditions ap- ply to migration of the AS 235 system as to migration of the

AS 230 system.

The 5 I/O slots in the migration rack are assigned so-called frame addresses using plug-in jumpers, possibly resulting in dif- ferent slot addresses in each case.

As with the AS 230 K and AS 235 K systems, this flexible method permits the configuration of two I/O slots for connection of

ES 100 K extension systems (without compact housing).

ES 100 K interface modules 6DS1 322-8AA are then used in each case for the link. A total of 8 extension units or ES 100 K ex- tension systems can therefore be operated parallel to the

ET 200M distributed I/O system (any mixture of 4 on each I/O bus).

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Siemens PLT 112 · 2002

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Contents Teleperm m Automation and Drives Related catalogsAS 488/TM automation systems AS 488/TM IntroductionTeleperm M Process Control System Automation systems IntroductionTeleperm M Process Control System OverviewSystem bus EngineeringMigration strategy AS 488/TM Non-migratable systems HighlightsClassification in the Teleperm M system environment Limitations in communicationFunctions Highlights Area of applicationCommissioning System architectureSystem properties System softwareSystem properties System architectureFunctions AS 488/TM CPU Technical Specifications Quantity breakdownOptional function blocks System softwareUser function blocks Standard function blocksBlocks for binary processing ConfigurationListing of Teleperm M standard function blocks Data blocks Blocks for analog and digital processingAKE PKMPKF AKSType Name Function Interface Blocks for PLC/PLC coupling with PROFIBUS-AG/AGType Name Function For modules with Order No Organization blocks Blocks for I/O modules with standardized displayTest blocks If 962-COM serial interface module CommissioningCommissioning terminal Cable for connection of the commissioning terminalBus connection Engineering with Prograf AS+Software requirements Technical Specifications Hardware requirementsAutomation systems released for Prograf AS+/NT PC components ISA for connection to Teleperm M system bus AccessoriesPC components PCI for connection to Teleperm M system bus System architecture AS 488 S cabinet system AS 488 S Cabinet systemScope of delivery of AS 488 S systems Cabinet systemAS 488 S AS 488 S cabinet systemSystem software Power supplyCables for connection of two I/O buses with versions 1 Connection to CS 275 system bus with versions 5 toTeleperm M 19 cabinets Log IK PI6DS9 207-8AA AS 488 K compact system AS 488 K Compact systemOverview Ordering Data Compact systemAS 488 K AS 488 K compact systemConnection to CS 275 system bus Teleperm M I/Os connectionBus components for redundant CS Bus components for single CSEach 6DS4 400-8AB 6DS9 203-8CA Introduction AS 488 in Simatic designAS 488 in Simatic design Technical SpecificationsIntroduction ET 200B Coupling to other systems with DP interfaceCoupling to PROFIBUS-PA ET 200UCPU Central processing unitOverview CPU MonitoringPS 405 and PS 407 load power supplies Power supply modulesBackup battery DP2-INI initialization C79451-A3496-D900 Connection of distributed I/OsEXM 478 expansion module 6ES7 478-2AC00-0AC0 If 964-DP interface moduleConnection to Teleperm M I/Os TPM 478 interface module 6ES7 478-2DA01-0AC0 Connection to CS Connection to PROFIBUS-TMEXM 478 expansion module Overview UR2 rack Packaging systemMigration rack System software, documentation Additional configuring toolsSimatic PCS 7 cabinet design Cabinet packaging system Simatic PCS 7 cabinet designOptions for the electrical design Basic cabinetMechanical design Electrical designHot swapping Power supplyLoad power supply for I/O modules ET 200M I/O unitAS 488/TM system unit Simatic PCS 7 cabinet design Migration packages Migration of existing systemsMigration of existing systems Migration of existing systemsGeneral marginal conditions AS 488 S migration package Scope of delivery and servicesAdditive supplementary components and services Migration packagesAS 488 S migration package General marginal conditions/limitationsAS 488 K migration package GWK-PAS-AS-UPAK488 AS 488 K migration packageMIG I migration rack MIG II migration rack Configuration possibilities for I/OsMIG K migration rack Retrofitting services Check list prior to retrofitting Migratable Teleperm M modules in AS 488/TM Configuring listsMigratable Teleperm M modules in AS 488/TM Coupling modules Explanations for the column „RemarksExplanations for the column „Release Binary calculation modulesMigration of existing systems Process I/Os Connecting PROFIBUS-PA to AS 488/TMET 200M packaging system Process I/Os Set of ribbon cables C79451-A3496-D2 Connecting Teleperm M I/OsTBX 478 interface module TBX 478 interface module 6ES7 478-2DX00-0AA0Interface module for connection to PROFIBUS-DP Connecting Simatic I/OsCommunication via the PROFIBUS-DP fieldbus PROFIBUS-DP quantity breakdown COM ProfibusDP extensions for AS 488/TM Mode of operationDriver blocks ET 200M ET 200M packaging systemComponents for both packaging systems Simple packaging system with bus connectorsET 200M modules Inputs, 8 outputs, extended Temperature range Inputs, 16 outputsTemperature range Inputs, 14 bit, 20 ms conver SM 323 digital input/output modules Inputs, 8 outputsEx analog input/output modules EEx ib Ex I/O modulesEx digital input/output modules EEx ib Intrinsically-safe equipment which can be connectedFunction and communications modules ET 200S Configuration limits when used on ASConfiguration and parameterization ET 200S6ES7 134-4GB00-0AB0 6ES7 134-4FB00-0AB06ES7 134-4FB50-0AB0 6ES7 134-4LB00-0AB0IP 262 closed-loop control mod- ule ET 200X, ET 200U and ET 200BET 200U ET 200BSiwarex M Configuration Siwa driver blockTeleperm M Connecting PROFIBUS-PA to AS 488/TMProperties and application features of the PROFIBUS-PA Delivery formsPROFIBUS-PA Connection of PROFIBUS-PA using DP/PA couplerConnection of PROFIBUS-PA using DP/PA link Driver block DescriptionAS x88/TM-PA coupling soft 6DS5 130-8AA Ware, full license Technical Specifications Ordering DataTechnical data DP/PA link IM DP/PA coupler Only IM 157 interface module for 6ES7 157-0AA81-0XA0 DP/PA linkProcess I/Os CS-L2 bridge Bus communicationTransmission systems Bus communicationElectrical bus terminal Bus connectorOptical link module Transmission media Optical bus terminal OBT for ProfibusTPM 478 interface module ConfiguringRemote bus cable with addi- tional armoring Standard remote bus cable V45466-D21-B35Length ..... m In-house remote bus cableCS-L2 bridge CS-L2 bridgePROFIBUS-TM Configuration Station addressesPerformance data CS-L2 bridgeCentral processing unit PS 405 load power supply, 10 a 6ES7 405-0KA01-0AA0 If 964-DP interface module 6ES7 964-2AA01-0AB0 Connection to PROFIBUS-TM Connection to CSTPM 478 interface module Ordering Data Overview Introduction AG-AG coupling software Serial coupling Data couplings with other systemsCoupling with systems from other vendors Data couplings with other systemsData couplings 10/2AG/AG coupling with Simatic S5/S7 central controllers System couplingsAG-AG coupling software 10/3SDA 10/4PROFIBUS-AG/AG AG/AG coupling software 6DS5 124-1AATransmission rate Max. cable length Direct couplingsSerial coupling 10/510/6 Appendix 11/2 AppendixSoftware licenses SoftwareInternet and on CD-ROM Information and order option11/3 Training Courses in the Training Center Karlsruhe Internet, Training11/4 Internet11/5 Order No. index

AS 488/TM specifications

The Siemens AS 488/TM is a cutting-edge solution in the realm of industrial automation and control. Designed specifically for high-performance applications, this device serves as a programmable logic controller (PLC) offering enhanced capabilities for process automation. The AS 488/TM stands out in the marketplace for its robust architecture, sophisticated features, and compatibility with various industrial protocols.

One of the pivotal features of the Siemens AS 488/TM is its integrated communication capabilities. It supports multiple communication protocols, such as Profibus, Profinet, and Ethernet/IP, facilitating seamless integration within diverse industrial environments. This flexibility ensures that the AS 488/TM can communicate with various devices, sensors, and actuators, providing a comprehensive solution for modern manufacturing needs.

In terms of processing power, the AS 488/TM is equipped with a high-performance CPU that can handle complex algorithms and data processing with ease. This enables the controller to manage intricate automation tasks, from simple control functions to complex multi-axis motion control. The device also comes with expandable I/O options, allowing users to tailor the system to meet specific application requirements. With a wide range of digital and analog inputs and outputs, the AS 488/TM ensures accurate monitoring and control of various processes.

Another notable characteristic of the AS 488/TM is its user-friendly programming interface. Siemens has developed the TIA Portal (Totally Integrated Automation Portal), a software platform that simplifies the programming and configuration of the PLC. This intuitive interface allows users to program the device using various programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. The TIA Portal enhances productivity by providing simulation tools for testing and debugging applications before deployment.

The AS 488/TM also emphasizes safety and reliability. It complies with international safety standards and incorporates features that ensure safe operation in critical applications. Redundant power supplies and fail-safe mechanisms are integrated to minimize downtime and protect both personnel and equipment.

Moreover, the Siemens AS 488/TM is designed with future scalability in mind. As industries evolve and technology advances, the AS 488/TM can adapt to new requirements, ensuring a long service life and ongoing relevance in a rapidly changing landscape. Overall, the Siemens AS 488/TM is an impressive PLC that combines innovative features, robust technology, and flexible integration capabilities, making it an ideal choice for modern industrial automation systems.