Siemens AS 488/TM manual Highlights, Classification in the Teleperm M system environment

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This catalog is out of date, see note on page 3

Introduction

AS 488/TM systems for new plants exclusively with distributed I/Os on the PROFIBUS-DP can also be installed in SIMATIC PCS 7 cabinets. The SIMATIC S7/M7 installation guidelines also apply to this version (see Catalog ST PCS7.A, add-ons for the SIMATIC PCS 7 process control system).

Customers can select between two CPUs with different perfor- mance levels for all design versions of the AS 488/TM:

SIMATIC M7 CPU 486-3 with approx. 150% of the performance of an AS 235

SIMATIC M7 CPU 488-3 with approx. 270 - 300% of the perfor- mance of an AS 235

A commissioning terminal based on PC/programming device can be used for commissioning of the AS 488/TM. The terminal is connected via a serial interface to the respective AS 488/TM and offers the user the same GUI and syntax as known from the AS 235. Because of the serial interface, not all HMI requirements can be fulfilled. Furthermore, the commissioning terminal is not suitable for operation/configuring of another AS using the

AS bus configuration channel.

PROGRAF AS+/NT is a convenient configuring tool for the

AS 488/TM automation systems. It is compatible with all AS 23x systems. PROGRAF AS+/NT executes on an appropriate PC/programming device with Windows NT/2000/XP operating system and connection to the CS 275/PROFIBUS-TM system bus. PROGRAF AS+/NT permits the creation of an online config- uring station for AS 488/TM on the TELEPERM M system bus. On the CS 275 system bus, PROGRAF AS+/NT additionally offers HMI facilities corresponding to local operation of an AS 235.

Highlights

Classification in the TELEPERM M system environment

Note:

Some of the communications partners/systems referred to below are no longer available or no longer marketed. Reference to the systems in the context "Classification in the TELEPERM M sys- tem environment" does not permit any conclusions to be made on their availability.

Communications capability with existing systems and I/O modules

All automation systems and operator systems of the TELEPERM M process control system can be operated on the CS 275 system bus. Only the current AS 488/TM and PCS7/TM-OS systems as well as the AS 388/TM and OS 525 systems which are no longer actively marketed can be operat- ed on the PROFIBUS-TM system bus. Communication specific to TELEPERM M between bus stations on different system bus- es is possible via a CS-L2 bridge. The AS 388/TM and

AS 488/TM systems respond on the system bus like an AS 235 system with compatible functions compared to the PCS7/TM-OS or OS 525 system. The AS 488/TM automation system can communicate with the following TELEPERM M sys- tems:

-AS 388/TM or AS 488/TM automation systems on the PROFIBUS-TM system bus, or AS 215, AS 220 S/K/H,

AS 230, AS 230 K, AS 235, AS 235 H, AS 235 K, AS 488/TM on the CS 275 system bus

-OS 525, OS 525 Local or PCS7/TM-OS operation and moni- toring systems on the PROFIBUS-TM system bus, or CS 275, OS 252, OS 262, OS 265, OS 520 on the CS 275 system bus

-Engineering systems: personal computer with the PROGRAF AS+/NT program package, personal computer or ES 500 with the PROGRAF AS+ program package, on the CS 275 or PROFIBUS-TM system bus

AS 488/TM

-Other systems

SIMATIC PCS 7, SIMATIC S7, SIMATIC S5 and systems from other vendors via the DP bus PROFIBUS-DP, the coupling bus PROFIBUS-AG/AG, or via a 3964R serial coupling with TM module 6DS1 333-8AB.

Limitations in communication

-The response of the AS 488/TM and AS 388/TM systems in a homogeneous network with approved TELEPERM M stations on the CS 275 or PROFIBUS-TM system bus (AS 235,

OS 525, PCS7/TM-OS etc.) maps the AS 235 system with the exception of CD mode (e.g. for data formats and block names on the bus). CD couplings (without acknowledgment) for AKx/BKx blocks are not implemented in the AS 388/TM and AS 488/TM systems. When carrying out migration or when importing user structures, the CD couplings must there- fore be removed prior to loading into the automation system. Note:

When communicating with other stations (e.g. systems from other vendors) via the N-AT interface module on the CS 275, not all functions of the AS 388/TM and AS 488/TM react iden- tically to those in an AS 235 system. In individual cases, it must be checked from the viewpoint of the other systems pri- or to connection of an automation system to the system bus whether the required communications functions can be im- plemented with the AS 388/TM or AS 488/TM systems.

-Use of the STRUK-AS 220 EA program via the system bus is not released for the AS 388/TM and AS 488/TM systems.

-Use of the AS bus configuring channel for operation/configur- ing of another AS using a commissioning terminal is not re- leased because of the serial communications mode of the commissioning terminal.

-Communication to the process I/Os is carried out via serial PROFIBUS-DP interfaces. These are operated according to the standard protocol. If devices from other vendors are con- nected, these must comply with the PROFIBUS-DP standard, and their data interfaces must be completely described.

AS 388/TM and AS 488/TM automation systems each have two PROFIBUS-DP interfaces.

-The AS 488/TM communicates with existing I/O modules from the TELEPERM M range via a special interface module and the parallel I/O bus interface (ribbon cable) in the TELEPERM M cabinets.

-The process image is automatically generated by the inter- face module, and this module must therefore recognize the connected I/O modules. Only those modules and systems listed in the Section "Migration of existing systems" or pub- lished on the Internet "AS 488/TM configuration list" can be used.

Non-migratable systems

The AS 488/TM automation system does not offer a compatible replacement for the fault-tolerant AS 235 H automation system; migration would only be possible with relinquishing of the re- dundancy. Furthermore, the FM 100 field multiplexer must con- tinue to be operated on existing AS 230 / AS 235 automation systems.

Siemens PLT 112 · 2002

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Contents Teleperm m Related catalogs Automation and DrivesAS 488/TM automation systems Teleperm M Process Control System IntroductionAS 488/TM Introduction Teleperm M Process Control SystemOverview Automation systemsMigration strategy EngineeringSystem bus AS 488/TM Highlights Classification in the Teleperm M system environmentLimitations in communication Non-migratable systemsArea of application Functions HighlightsSystem architecture System propertiesSystem software CommissioningFunctions System architectureSystem properties Technical Specifications Quantity breakdown AS 488/TM CPUSystem software User function blocksStandard function blocks Optional function blocksConfiguration Listing of Teleperm M standard function blocks Data blocksBlocks for analog and digital processing Blocks for binary processingPKM PKFAKS AKEBlocks for PLC/PLC coupling with PROFIBUS-AG/AG Type Name Function InterfaceType Name Function For modules with Order No Test blocks Blocks for I/O modules with standardized displayOrganization blocks Commissioning Commissioning terminalCable for connection of the commissioning terminal If 962-COM serial interface moduleEngineering with Prograf AS+ Bus connectionAutomation systems released for Prograf AS+/NT Technical Specifications Hardware requirementsSoftware requirements PC components PCI for connection to Teleperm M system bus AccessoriesPC components ISA for connection to Teleperm M system bus System architecture AS 488 S Cabinet system AS 488 S cabinet systemCabinet system AS 488 SAS 488 S cabinet system Scope of delivery of AS 488 S systemsPower supply Cables for connection of two I/O buses with versions 1Connection to CS 275 system bus with versions 5 to System software6DS9 207-8AA Log IK PITeleperm M 19 cabinets AS 488 K Compact system AS 488 K compact systemCompact system AS 488 KAS 488 K compact system Overview Ordering DataTeleperm M I/Os connection Connection to CS 275 system busEach 6DS4 400-8AB 6DS9 203-8CA Bus components for single CSBus components for redundant CS AS 488 in Simatic design IntroductionIntroduction Technical SpecificationsAS 488 in Simatic design Coupling to other systems with DP interface Coupling to PROFIBUS-PAET 200U ET 200BCentral processing unit Overview CPUMonitoring CPUBackup battery Power supply modulesPS 405 and PS 407 load power supplies Connection of distributed I/Os EXM 478 expansion module 6ES7 478-2AC00-0AC0If 964-DP interface module DP2-INI initialization C79451-A3496-D900Connection to Teleperm M I/Os EXM 478 expansion module Connection to CS Connection to PROFIBUS-TMTPM 478 interface module 6ES7 478-2DA01-0AC0 Migration rack Packaging systemOverview UR2 rack Additional configuring tools System software, documentationSimatic PCS 7 cabinet design Simatic PCS 7 cabinet design Cabinet packaging systemBasic cabinet Mechanical designElectrical design Options for the electrical designPower supply Load power supply for I/O modulesET 200M I/O unit Hot swappingAS 488/TM system unit Simatic PCS 7 cabinet design Migration of existing systems Migration packagesGeneral marginal conditions Migration of existing systemsMigration of existing systems Scope of delivery and services Additive supplementary components and servicesMigration packages AS 488 S migration packageGeneral marginal conditions/limitations AS 488 S migration packageAS 488 K migration package AS 488 K migration package GWK-PAS-AS-UPAK488MIG I migration rack Configuration possibilities for I/Os MIG II migration rackMIG K migration rack Retrofitting services Check list prior to retrofitting Migratable Teleperm M modules in AS 488/TM Configuring listsMigratable Teleperm M modules in AS 488/TM Explanations for the column „Remarks Explanations for the column „ReleaseBinary calculation modules Coupling modulesMigration of existing systems ET 200M packaging system Connecting PROFIBUS-PA to AS 488/TMProcess I/Os Process I/Os Connecting Teleperm M I/Os TBX 478 interface moduleTBX 478 interface module 6ES7 478-2DX00-0AA0 Set of ribbon cables C79451-A3496-D2Communication via the PROFIBUS-DP fieldbus Connecting Simatic I/OsInterface module for connection to PROFIBUS-DP COM Profibus PROFIBUS-DP quantity breakdownDriver blocks Mode of operationDP extensions for AS 488/TM ET 200M packaging system ET 200MSimple packaging system with bus connectors Components for both packaging systemsET 200M modules Temperature range Inputs, 16 outputs Temperature range Inputs, 14 bit, 20 ms converSM 323 digital input/output modules Inputs, 8 outputs Inputs, 8 outputs, extendedEx I/O modules Ex digital input/output modules EEx ibIntrinsically-safe equipment which can be connected Ex analog input/output modules EEx ibFunction and communications modules Configuration limits when used on AS Configuration and parameterizationET 200S ET 200S6ES7 134-4FB00-0AB0 6ES7 134-4FB50-0AB06ES7 134-4LB00-0AB0 6ES7 134-4GB00-0AB0ET 200X, ET 200U and ET 200B ET 200UET 200B IP 262 closed-loop control mod- uleConfiguration Siwa driver block Siwarex MConnecting PROFIBUS-PA to AS 488/TM Properties and application features of the PROFIBUS-PADelivery forms Teleperm MConnection of PROFIBUS-PA using DP/PA coupler Connection of PROFIBUS-PA using DP/PA linkDriver block Description PROFIBUS-PATechnical Specifications Ordering Data Technical data DP/PA link IM DP/PA coupler OnlyIM 157 interface module for 6ES7 157-0AA81-0XA0 DP/PA link AS x88/TM-PA coupling soft 6DS5 130-8AA Ware, full licenseProcess I/Os Bus communication CS-L2 bridgeBus communication Transmission systemsOptical link module Bus connectorElectrical bus terminal Optical bus terminal OBT for Profibus Transmission mediaConfiguring TPM 478 interface moduleStandard remote bus cable V45466-D21-B35 Length ..... mIn-house remote bus cable Remote bus cable with addi- tional armoringCS-L2 bridge CS-L2 bridgeConfiguration Station addresses Performance dataCS-L2 bridge PROFIBUS-TMCentral processing unit PS 405 load power supply, 10 a 6ES7 405-0KA01-0AA0 TPM 478 interface module Connection to PROFIBUS-TM Connection to CSIf 964-DP interface module 6ES7 964-2AA01-0AB0 Ordering Data Overview Data couplings with other systems Introduction AG-AG coupling software Serial couplingData couplings with other systems Data couplings10/2 Coupling with systems from other vendorsSystem couplings AG-AG coupling software10/3 AG/AG coupling with Simatic S5/S7 central controllers10/4 PROFIBUS-AG/AGAG/AG coupling software 6DS5 124-1AA SDADirect couplings Serial coupling10/5 Transmission rate Max. cable length10/6 Appendix Appendix Software licensesSoftware 11/211/3 Information and order optionInternet and on CD-ROM Internet, Training 11/4Internet Training Courses in the Training Center KarlsruheOrder No. index 11/5

AS 488/TM specifications

The Siemens AS 488/TM is a cutting-edge solution in the realm of industrial automation and control. Designed specifically for high-performance applications, this device serves as a programmable logic controller (PLC) offering enhanced capabilities for process automation. The AS 488/TM stands out in the marketplace for its robust architecture, sophisticated features, and compatibility with various industrial protocols.

One of the pivotal features of the Siemens AS 488/TM is its integrated communication capabilities. It supports multiple communication protocols, such as Profibus, Profinet, and Ethernet/IP, facilitating seamless integration within diverse industrial environments. This flexibility ensures that the AS 488/TM can communicate with various devices, sensors, and actuators, providing a comprehensive solution for modern manufacturing needs.

In terms of processing power, the AS 488/TM is equipped with a high-performance CPU that can handle complex algorithms and data processing with ease. This enables the controller to manage intricate automation tasks, from simple control functions to complex multi-axis motion control. The device also comes with expandable I/O options, allowing users to tailor the system to meet specific application requirements. With a wide range of digital and analog inputs and outputs, the AS 488/TM ensures accurate monitoring and control of various processes.

Another notable characteristic of the AS 488/TM is its user-friendly programming interface. Siemens has developed the TIA Portal (Totally Integrated Automation Portal), a software platform that simplifies the programming and configuration of the PLC. This intuitive interface allows users to program the device using various programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. The TIA Portal enhances productivity by providing simulation tools for testing and debugging applications before deployment.

The AS 488/TM also emphasizes safety and reliability. It complies with international safety standards and incorporates features that ensure safe operation in critical applications. Redundant power supplies and fail-safe mechanisms are integrated to minimize downtime and protect both personnel and equipment.

Moreover, the Siemens AS 488/TM is designed with future scalability in mind. As industries evolve and technology advances, the AS 488/TM can adapt to new requirements, ensuring a long service life and ongoing relevance in a rapidly changing landscape. Overall, the Siemens AS 488/TM is an impressive PLC that combines innovative features, robust technology, and flexible integration capabilities, making it an ideal choice for modern industrial automation systems.