Siemens AS 488/TM manual AS 488 K migration package

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This catalog is out of date, see note on page 3

Migration of existing systems

Migration packages

AS 488 K migration package

Overview

The AS 488 K migration package is an optimized, cost-effective and lump sum offer for migration of AS 230 K and AS 235 K au- tomation systems with AS 488/TM in a compact and compatible design saving space and costs.

Scope of delivery and services

The scope of delivery and services of the AS 488 K migration package is defined as follows:

AS 488 K automation system (compact system ) incl. system software

Standard conversion services:

Service "Conversion of AS 230 K or AS 235 K into AS 488 K"

-Removal of the complete AS 230 K/ AS 235 K basic system

-Installation of AS 488 K in the system housing or system cab- inet, connection and commissioning

-Transfer and adaptation of the application software on the ba- sis of the standard blocks, without testing of software func- tions

Additive supplementary components and services

Previous experience has shown that migration solutions are usu- ally extremely specific, and deviate from the standard scope of the AS 488 K migration packages. Components or system ex- pansions, e.g. with distributed I/Os on the PROFIBUS-DP, which are not included in the standard scope can either be ordered as individual options (see section on AS 488 K compact system) or can be the content of individual additional agreements with ad- ditive services. Additional agreements always require an individ- ual quotation. In order to simplify the production of quotations, and to improve the cost transparency, special performance packages have been defined for frequently requested additional services.

Conversion of I/O modules from the basic system of the

AS 230 K (max. 3) or AS 235 K (max. 5) into the MIG K com- pact migration rack and rewiring of the associated process sig- nal cables

Reconfiguring of CD into DI couplings

Structure analysis of application for illegal blocks or structure faults

Configuration and activation of the AG/AG coupling (additional hardware required)

Configuration and activation of the MODBUS coupling (addi- tional hardware required)

Basic installation of PROFIBUS-DP coupling (additional hard- ware required)

Reconfiguration and adaptation of an existing PROFIBUS-DP coupling (additional hardware required)

The necessity for packages for supplementary services may re- sult in one or all three phases of the migration process:

Phase 1: production of quotation

Phase 2: data conversion

Phase 3: commissioning on site

Since it is necessary to recognize the supplementary services packages early to permit high planning accuracy, the informa- tion required for the analysis (see checklist for migration) must be available early enough.

Production of quotation and ordering

Siemens AG

Tel.: +49 721 595-4775

Fax: +49 721 595-2620

E-mail: ulrich.schuricht@siemens.com

Configuration

General marginal conditions/limitations

The conversion of an AS 230 K/ AS 235 K into an AS 488 K is carried out 1:1, i.e. the existing AS 230 K/AS 235 K basic system is completely replaced in the TELEPERM M housing, rack or cabinet by an AS 488 K with compatible functions. The TELEP- ERM M I/O modules operated in the original systems (max. 3 with AS 230 K or max. 5 with AS 235 K) can be converted be the MIG K migration rack of the AS 488 K. Expansions or extensions carried out simultaneously, as well as modifications and adapta- tions which do not belong to the standard scope of the conver- sion services, e.g. the new wiring of I/O modules, will be charged separately.

The AS 488 K migration package is available with two power supply versions (DC 24 V or AC 230 V) and with two perfor- mances (with 75/120-MHz processor). Since up to 2 x 4

ES 100 K systems can be connected to an AS 488 K just like to an AS 488/TM, existing ES 100 K extension systems can be used further.

Only one migration rack version with 5 I/O slots is available for conversion to AS 488 K. These slots are divided with 3 on the I/O bus A and 2 on the I/O bus B.

Additional information is available in the Internet under:

http://pcs.khe.siemens.de/index.asp?Nr=2644

Documentation of the AS 23x application software according to the block sequence (following XB) with help of

PROGRAF AS/AS+

Adaptation of the packaging system required for the

AS 230 K/AS 235 K migration, and conversion of the CS 275 remote bus connection (if present)

Extended configuring (SYST.WART) with connection of ET 100 or S5 I/Os

The replaced AS 230 K/AS 235 K basic systems with the central components, i.e. the licensed components of the automation system, must be returned to Siemens AG.

Siemens PLT 112 · 2002

7/5

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Contents Teleperm m Related catalogs Automation and DrivesAS 488/TM automation systems AS 488/TM IntroductionTeleperm M Process Control System Introduction Teleperm M Process Control SystemOverview Automation systemsSystem bus EngineeringMigration strategy AS 488/TM Highlights Classification in the Teleperm M system environmentLimitations in communication Non-migratable systemsArea of application Functions HighlightsSystem architecture System propertiesSystem software CommissioningSystem properties System architectureFunctions Technical Specifications Quantity breakdown AS 488/TM CPUSystem software User function blocksStandard function blocks Optional function blocksConfiguration Listing of Teleperm M standard function blocks Data blocksBlocks for analog and digital processing Blocks for binary processingPKM PKFAKS AKEBlocks for PLC/PLC coupling with PROFIBUS-AG/AG Type Name Function InterfaceType Name Function For modules with Order No Organization blocks Blocks for I/O modules with standardized displayTest blocks Commissioning Commissioning terminalCable for connection of the commissioning terminal If 962-COM serial interface moduleEngineering with Prograf AS+ Bus connectionSoftware requirements Technical Specifications Hardware requirementsAutomation systems released for Prograf AS+/NT PC components ISA for connection to Teleperm M system bus AccessoriesPC components PCI for connection to Teleperm M system bus System architecture AS 488 S Cabinet system AS 488 S cabinet systemCabinet system AS 488 SAS 488 S cabinet system Scope of delivery of AS 488 S systemsPower supply Cables for connection of two I/O buses with versions 1Connection to CS 275 system bus with versions 5 to System softwareTeleperm M 19 cabinets Log IK PI6DS9 207-8AA AS 488 K Compact system AS 488 K compact systemCompact system AS 488 KAS 488 K compact system Overview Ordering DataTeleperm M I/Os connection Connection to CS 275 system busBus components for redundant CS Bus components for single CSEach 6DS4 400-8AB 6DS9 203-8CA AS 488 in Simatic design IntroductionAS 488 in Simatic design Technical SpecificationsIntroduction Coupling to other systems with DP interface Coupling to PROFIBUS-PAET 200U ET 200BCentral processing unit Overview CPUMonitoring CPUPS 405 and PS 407 load power supplies Power supply modulesBackup battery Connection of distributed I/Os EXM 478 expansion module 6ES7 478-2AC00-0AC0If 964-DP interface module DP2-INI initialization C79451-A3496-D900Connection to Teleperm M I/Os TPM 478 interface module 6ES7 478-2DA01-0AC0 Connection to CS Connection to PROFIBUS-TMEXM 478 expansion module Overview UR2 rack Packaging systemMigration rack Additional configuring tools System software, documentationSimatic PCS 7 cabinet design Simatic PCS 7 cabinet design Cabinet packaging systemBasic cabinet Mechanical designElectrical design Options for the electrical designPower supply Load power supply for I/O modulesET 200M I/O unit Hot swappingAS 488/TM system unit Simatic PCS 7 cabinet design Migration of existing systems Migration packagesMigration of existing systems Migration of existing systemsGeneral marginal conditions Scope of delivery and services Additive supplementary components and servicesMigration packages AS 488 S migration packageGeneral marginal conditions/limitations AS 488 S migration packageAS 488 K migration package AS 488 K migration package GWK-PAS-AS-UPAK488MIG I migration rack Configuration possibilities for I/Os MIG II migration rackMIG K migration rack Retrofitting services Check list prior to retrofitting Migratable Teleperm M modules in AS 488/TM Configuring listsMigratable Teleperm M modules in AS 488/TM Explanations for the column „Remarks Explanations for the column „ReleaseBinary calculation modules Coupling modulesMigration of existing systems Process I/Os Connecting PROFIBUS-PA to AS 488/TMET 200M packaging system Process I/Os Connecting Teleperm M I/Os TBX 478 interface moduleTBX 478 interface module 6ES7 478-2DX00-0AA0 Set of ribbon cables C79451-A3496-D2Interface module for connection to PROFIBUS-DP Connecting Simatic I/OsCommunication via the PROFIBUS-DP fieldbus COM Profibus PROFIBUS-DP quantity breakdownDP extensions for AS 488/TM Mode of operationDriver blocks ET 200M packaging system ET 200MSimple packaging system with bus connectors Components for both packaging systemsET 200M modules Temperature range Inputs, 16 outputs Temperature range Inputs, 14 bit, 20 ms converSM 323 digital input/output modules Inputs, 8 outputs Inputs, 8 outputs, extendedEx I/O modules Ex digital input/output modules EEx ibIntrinsically-safe equipment which can be connected Ex analog input/output modules EEx ibFunction and communications modules Configuration limits when used on AS Configuration and parameterizationET 200S ET 200S6ES7 134-4FB00-0AB0 6ES7 134-4FB50-0AB06ES7 134-4LB00-0AB0 6ES7 134-4GB00-0AB0ET 200X, ET 200U and ET 200B ET 200UET 200B IP 262 closed-loop control mod- uleConfiguration Siwa driver block Siwarex MConnecting PROFIBUS-PA to AS 488/TM Properties and application features of the PROFIBUS-PADelivery forms Teleperm MConnection of PROFIBUS-PA using DP/PA coupler Connection of PROFIBUS-PA using DP/PA linkDriver block Description PROFIBUS-PATechnical Specifications Ordering Data Technical data DP/PA link IM DP/PA coupler OnlyIM 157 interface module for 6ES7 157-0AA81-0XA0 DP/PA link AS x88/TM-PA coupling soft 6DS5 130-8AA Ware, full licenseProcess I/Os Bus communication CS-L2 bridgeBus communication Transmission systemsElectrical bus terminal Bus connectorOptical link module Optical bus terminal OBT for Profibus Transmission mediaConfiguring TPM 478 interface moduleStandard remote bus cable V45466-D21-B35 Length ..... mIn-house remote bus cable Remote bus cable with addi- tional armoringCS-L2 bridge CS-L2 bridgeConfiguration Station addresses Performance dataCS-L2 bridge PROFIBUS-TMCentral processing unit PS 405 load power supply, 10 a 6ES7 405-0KA01-0AA0 If 964-DP interface module 6ES7 964-2AA01-0AB0 Connection to PROFIBUS-TM Connection to CSTPM 478 interface module Ordering Data Overview Data couplings with other systems Introduction AG-AG coupling software Serial couplingData couplings with other systems Data couplings10/2 Coupling with systems from other vendorsSystem couplings AG-AG coupling software10/3 AG/AG coupling with Simatic S5/S7 central controllers10/4 PROFIBUS-AG/AGAG/AG coupling software 6DS5 124-1AA SDADirect couplings Serial coupling10/5 Transmission rate Max. cable length10/6 Appendix Appendix Software licensesSoftware 11/2Internet and on CD-ROM Information and order option11/3 Internet, Training 11/4Internet Training Courses in the Training Center KarlsruheOrder No. index 11/5

AS 488/TM specifications

The Siemens AS 488/TM is a cutting-edge solution in the realm of industrial automation and control. Designed specifically for high-performance applications, this device serves as a programmable logic controller (PLC) offering enhanced capabilities for process automation. The AS 488/TM stands out in the marketplace for its robust architecture, sophisticated features, and compatibility with various industrial protocols.

One of the pivotal features of the Siemens AS 488/TM is its integrated communication capabilities. It supports multiple communication protocols, such as Profibus, Profinet, and Ethernet/IP, facilitating seamless integration within diverse industrial environments. This flexibility ensures that the AS 488/TM can communicate with various devices, sensors, and actuators, providing a comprehensive solution for modern manufacturing needs.

In terms of processing power, the AS 488/TM is equipped with a high-performance CPU that can handle complex algorithms and data processing with ease. This enables the controller to manage intricate automation tasks, from simple control functions to complex multi-axis motion control. The device also comes with expandable I/O options, allowing users to tailor the system to meet specific application requirements. With a wide range of digital and analog inputs and outputs, the AS 488/TM ensures accurate monitoring and control of various processes.

Another notable characteristic of the AS 488/TM is its user-friendly programming interface. Siemens has developed the TIA Portal (Totally Integrated Automation Portal), a software platform that simplifies the programming and configuration of the PLC. This intuitive interface allows users to program the device using various programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. The TIA Portal enhances productivity by providing simulation tools for testing and debugging applications before deployment.

The AS 488/TM also emphasizes safety and reliability. It complies with international safety standards and incorporates features that ensure safe operation in critical applications. Redundant power supplies and fail-safe mechanisms are integrated to minimize downtime and protect both personnel and equipment.

Moreover, the Siemens AS 488/TM is designed with future scalability in mind. As industries evolve and technology advances, the AS 488/TM can adapt to new requirements, ensuring a long service life and ongoing relevance in a rapidly changing landscape. Overall, the Siemens AS 488/TM is an impressive PLC that combines innovative features, robust technology, and flexible integration capabilities, making it an ideal choice for modern industrial automation systems.