Siemens AS 488/TM manual Packaging system, Overview UR2 rack, Migration rack

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This catalog is out of date, see note on page 3

AS 488 in SIMATIC design

Packaging system

Overview UR2 rack

The UR2 universal rack is the mechanical support for the AS 488 automation system. It accommodates the system modules (CPU, load power supply, EXM 478, TPM 478 and TBX 478), provides the modules with operating voltages, and links the in- dividual modules via the backplane bus.

The rack comprises:

Aluminium support rails with threaded bolts for securing the modules, and cut-outs at the side for assembly of the rack

Plastic parts as guide when swinging in the modules

Connection for protective earth conductor

Backplane bus with plug connectors.

Migration rack

An AS 488/TM system can be installed in an existing TELEPERM M cabinet by using an MIG I or MIG II migration rack.

The MIG I migration rack (simple version) is designed using 19" technology and equipped with the SIMATIC S7-400 back- plane bus to accommodate the AS 488/TM system modules (power supply, CPU and interface modules). Its dimensions cor- respond to those of the basic subrack of the TELEPERM M auto- mation system to be migrated, and can be fitted instead of the latter in the TELEPERM M cabinet. Existing extension units with TELEPERM M I/O modules can be connected using ribbon ca- bles.

The MIG II migration rack (extended version) is also designed using 19" technology, and integrates the AS 488/TM system modules in the same manner as the MIG I migration rack. It ad- ditionally contains 5 slots for I/O modules which can be option- ally set for slot addressing. As with the AS 235, these I/O slots are wired using wire-wrap connections at the rear. Existing ex- tension units with TELEPERM I/O modules are connected to the rear of the right-hand migration rack panel using ribbon cable in- terfaces for I/O buses A and B.

The ability to accommodate up to 5 I/O modules and to set slot addressing for these modules means that the MIG II migration subrack is the first choice for migration of TELEPERM M automa- tion systems.

Ordering Data

 

Order No.

 

 

UR2 rack

6ES7 400-1JA01-0AA0

for design of an AS 488 automa-

 

tion system, 9 slots

 

For installation of an AS 488 in a

 

TELEPERM M cabinet:

 

MIG I migration rack

6DS2 410-0XX00-2XX0

with preassembled 19-inch UR2

 

rack

 

MIG II migration rack

6DS2 410-0XX00-4XX0

with preassembled 19-inch UR2

 

rack;

 

plus 5 TELEPERM M I/O slots

 

 

 

Siemens PLT 112 · 2002

5/9

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Contents Teleperm m Related catalogs Automation and DrivesAS 488/TM automation systems AS 488/TM IntroductionTeleperm M Process Control System Introduction Teleperm M Process Control SystemOverview Automation systemsSystem bus EngineeringMigration strategy AS 488/TM Highlights Classification in the Teleperm M system environmentLimitations in communication Non-migratable systemsArea of application Functions HighlightsSystem architecture System propertiesSystem software CommissioningSystem properties System architectureFunctions Technical Specifications Quantity breakdown AS 488/TM CPUSystem software User function blocksStandard function blocks Optional function blocksConfiguration Listing of Teleperm M standard function blocks Data blocksBlocks for analog and digital processing Blocks for binary processingPKM PKFAKS AKEBlocks for PLC/PLC coupling with PROFIBUS-AG/AG Type Name Function InterfaceType Name Function For modules with Order No Organization blocks Blocks for I/O modules with standardized displayTest blocks Commissioning Commissioning terminalCable for connection of the commissioning terminal If 962-COM serial interface moduleEngineering with Prograf AS+ Bus connectionSoftware requirements Technical Specifications Hardware requirementsAutomation systems released for Prograf AS+/NT PC components ISA for connection to Teleperm M system bus AccessoriesPC components PCI for connection to Teleperm M system bus System architecture AS 488 S Cabinet system AS 488 S cabinet systemCabinet system AS 488 SAS 488 S cabinet system Scope of delivery of AS 488 S systemsPower supply Cables for connection of two I/O buses with versions 1Connection to CS 275 system bus with versions 5 to System softwareTeleperm M 19 cabinets Log IK PI6DS9 207-8AA AS 488 K Compact system AS 488 K compact systemCompact system AS 488 KAS 488 K compact system Overview Ordering DataTeleperm M I/Os connection Connection to CS 275 system busBus components for redundant CS Bus components for single CSEach 6DS4 400-8AB 6DS9 203-8CA AS 488 in Simatic design IntroductionAS 488 in Simatic design Technical SpecificationsIntroduction Coupling to other systems with DP interface Coupling to PROFIBUS-PAET 200U ET 200BCentral processing unit Overview CPUMonitoring CPUPS 405 and PS 407 load power supplies Power supply modulesBackup battery Connection of distributed I/Os EXM 478 expansion module 6ES7 478-2AC00-0AC0If 964-DP interface module DP2-INI initialization C79451-A3496-D900Connection to Teleperm M I/Os TPM 478 interface module 6ES7 478-2DA01-0AC0 Connection to CS Connection to PROFIBUS-TMEXM 478 expansion module Overview UR2 rack Packaging systemMigration rack Additional configuring tools System software, documentationSimatic PCS 7 cabinet design Simatic PCS 7 cabinet design Cabinet packaging systemBasic cabinet Mechanical designElectrical design Options for the electrical designPower supply Load power supply for I/O modulesET 200M I/O unit Hot swappingAS 488/TM system unit Simatic PCS 7 cabinet design Migration of existing systems Migration packagesMigration of existing systems Migration of existing systemsGeneral marginal conditions Scope of delivery and services Additive supplementary components and servicesMigration packages AS 488 S migration packageGeneral marginal conditions/limitations AS 488 S migration packageAS 488 K migration package AS 488 K migration package GWK-PAS-AS-UPAK488MIG I migration rack Configuration possibilities for I/Os MIG II migration rackMIG K migration rack Retrofitting services Check list prior to retrofitting Migratable Teleperm M modules in AS 488/TM Configuring listsMigratable Teleperm M modules in AS 488/TM Explanations for the column „Remarks Explanations for the column „ReleaseBinary calculation modules Coupling modulesMigration of existing systems Process I/Os Connecting PROFIBUS-PA to AS 488/TMET 200M packaging system Process I/Os Connecting Teleperm M I/Os TBX 478 interface moduleTBX 478 interface module 6ES7 478-2DX00-0AA0 Set of ribbon cables C79451-A3496-D2Interface module for connection to PROFIBUS-DP Connecting Simatic I/OsCommunication via the PROFIBUS-DP fieldbus COM Profibus PROFIBUS-DP quantity breakdownDP extensions for AS 488/TM Mode of operationDriver blocks ET 200M packaging system ET 200MSimple packaging system with bus connectors Components for both packaging systemsET 200M modules Temperature range Inputs, 16 outputs Temperature range Inputs, 14 bit, 20 ms converSM 323 digital input/output modules Inputs, 8 outputs Inputs, 8 outputs, extendedEx I/O modules Ex digital input/output modules EEx ibIntrinsically-safe equipment which can be connected Ex analog input/output modules EEx ibFunction and communications modules Configuration limits when used on AS Configuration and parameterizationET 200S ET 200S6ES7 134-4FB00-0AB0 6ES7 134-4FB50-0AB06ES7 134-4LB00-0AB0 6ES7 134-4GB00-0AB0ET 200X, ET 200U and ET 200B ET 200UET 200B IP 262 closed-loop control mod- uleConfiguration Siwa driver block Siwarex MConnecting PROFIBUS-PA to AS 488/TM Properties and application features of the PROFIBUS-PADelivery forms Teleperm MConnection of PROFIBUS-PA using DP/PA coupler Connection of PROFIBUS-PA using DP/PA linkDriver block Description PROFIBUS-PATechnical Specifications Ordering Data Technical data DP/PA link IM DP/PA coupler OnlyIM 157 interface module for 6ES7 157-0AA81-0XA0 DP/PA link AS x88/TM-PA coupling soft 6DS5 130-8AA Ware, full licenseProcess I/Os Bus communication CS-L2 bridgeBus communication Transmission systemsElectrical bus terminal Bus connectorOptical link module Optical bus terminal OBT for Profibus Transmission mediaConfiguring TPM 478 interface moduleStandard remote bus cable V45466-D21-B35 Length ..... mIn-house remote bus cable Remote bus cable with addi- tional armoringCS-L2 bridge CS-L2 bridgeConfiguration Station addresses Performance dataCS-L2 bridge PROFIBUS-TMCentral processing unit PS 405 load power supply, 10 a 6ES7 405-0KA01-0AA0 If 964-DP interface module 6ES7 964-2AA01-0AB0 Connection to PROFIBUS-TM Connection to CSTPM 478 interface module Ordering Data Overview Data couplings with other systems Introduction AG-AG coupling software Serial couplingData couplings with other systems Data couplings10/2 Coupling with systems from other vendorsSystem couplings AG-AG coupling software10/3 AG/AG coupling with Simatic S5/S7 central controllers10/4 PROFIBUS-AG/AGAG/AG coupling software 6DS5 124-1AA SDADirect couplings Serial coupling10/5 Transmission rate Max. cable length10/6 Appendix Appendix Software licensesSoftware 11/2Internet and on CD-ROM Information and order option11/3 Internet, Training 11/4Internet Training Courses in the Training Center KarlsruheOrder No. index 11/5

AS 488/TM specifications

The Siemens AS 488/TM is a cutting-edge solution in the realm of industrial automation and control. Designed specifically for high-performance applications, this device serves as a programmable logic controller (PLC) offering enhanced capabilities for process automation. The AS 488/TM stands out in the marketplace for its robust architecture, sophisticated features, and compatibility with various industrial protocols.

One of the pivotal features of the Siemens AS 488/TM is its integrated communication capabilities. It supports multiple communication protocols, such as Profibus, Profinet, and Ethernet/IP, facilitating seamless integration within diverse industrial environments. This flexibility ensures that the AS 488/TM can communicate with various devices, sensors, and actuators, providing a comprehensive solution for modern manufacturing needs.

In terms of processing power, the AS 488/TM is equipped with a high-performance CPU that can handle complex algorithms and data processing with ease. This enables the controller to manage intricate automation tasks, from simple control functions to complex multi-axis motion control. The device also comes with expandable I/O options, allowing users to tailor the system to meet specific application requirements. With a wide range of digital and analog inputs and outputs, the AS 488/TM ensures accurate monitoring and control of various processes.

Another notable characteristic of the AS 488/TM is its user-friendly programming interface. Siemens has developed the TIA Portal (Totally Integrated Automation Portal), a software platform that simplifies the programming and configuration of the PLC. This intuitive interface allows users to program the device using various programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. The TIA Portal enhances productivity by providing simulation tools for testing and debugging applications before deployment.

The AS 488/TM also emphasizes safety and reliability. It complies with international safety standards and incorporates features that ensure safe operation in critical applications. Redundant power supplies and fail-safe mechanisms are integrated to minimize downtime and protect both personnel and equipment.

Moreover, the Siemens AS 488/TM is designed with future scalability in mind. As industries evolve and technology advances, the AS 488/TM can adapt to new requirements, ensuring a long service life and ongoing relevance in a rapidly changing landscape. Overall, the Siemens AS 488/TM is an impressive PLC that combines innovative features, robust technology, and flexible integration capabilities, making it an ideal choice for modern industrial automation systems.