Siemens AS 488/TM manual Area of application, Functions Highlights

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This catalog is out of date, see note on page 3

Introduction

AS 488/TM

Area of application

The main applications of the AS 488/TM are:

Replacement of existing AS 220, AS 230/230 K and AS 235/235 K automation systems

With an AS 220 / AS 230 / AS 235, the subrack with the central processing units in the TELEPERM M cabinet is replaced by an AS 488 S with compatible functions. Existing extension units with installed TELEPERM M I/Os can be used further. With an AS 230 K / AS 235 K, migration is carried out by replacing the complete basic system in the TELEPERM M housing, rack or cabinet by an AS 488 K compact system with compatible func- tions. TELEPERM M I/O modules previously inserted in the AS 230 K / AS 235 K basic system can be used further follow- ing conversion and rewiring in the migration rack of the

AS 488 K.

When replacing existing automation systems, the AS 488 S and AS 488 K migration systems are preferably connected to the existing CS 275 system bus. Alternatively possible is con- nection to the PROFIBUS-TM system bus.

Expansion of existing TELEPERM M systems on the CS 275 system bus

Expansions on the CS 275 system bus are mainly the result of modernization by migration with AS 488/TM. Existing systems with TELEPERM M I/Os can also be expanded by SIMATIC dis- tributed I/Os on the PROFIBUS-DP. In addition to the ET 200M with a comprehensive range of standard I/O modules for pro- cess engineering applications, it is also possible to use the complete range released for AS 488/TM.

Expansion of existing TELEPERM M systems by PROFIBUS-TM system components with use of the CS-L2 bridge

Existing and new system components can be connected to- gether using a CS-L2 bridge. The bridge couples the two CS 275 and PROFIBUS-TM buses, and converts the different parts of the TM protocol. The AS 235 and AS 488/TM systems on the CS 275 bus can then also be controlled by OS 525 op- erator systems or PCS7/TM-OS on the PROFIBUS-TM. Analog and binary values can be exchanged between automation sys- tems on the two buses.

Distributed SIMATIC I/Os on the PROFIBUS-DP are primarily used for acquisition and output of process signals on the PROFIBUS-TM components used for the system expansion. In addition to the ET 200M with a comprehensive range of stan- dard I/O modules for process engineering applications, it is also possible to use the complete range released for

AS 488/TM.

New systems with the AS 488/T M automation system In the case of new systems, it is recommendable to use the PROFIBUS-TM based on the standardized PROFIBUS as the system bus. The AS 488/TM automation systems are operated centrally using bus-coupledPCS7/TM-OS operator systems, and configured via bus using the PROGRAF AS+/NT program package. The SIMATIC distributed I/Os from the ET 200 range are preferred as the process I/Os. Interfacing to the automation systems is carried out via the PROFIBUS-DP fieldbus.

The favorite standard within the ET 200 range is the ET 200M I/O system with a comprehensive range of I/O modules of SIMATIC S7-300 design, including special modules for pro- cess engineering. In addition, the complete range of distribut- ed I/Os released for AS 488/TM can of course also be used.

Functions Highlights

Functions compatible with the proven AS 235 automation sys- tems: existing application software and installed process I/Os can be used further

Future-oriented system basis:

continuous evolution to new technologies with the modern hardware platform of the SIMATIC M7 systems

Two performance ranges:

selectable CPU performance corresponding to 150% or 270 to 300% of the performance of an AS 235

Four design systems:

-AS 488 in modular standard packaging system according to SIMATIC guidelines

-AS 488 S cabinet system for installation in TELEPERM M cab- inets

-AS 488, installed in SIMATIC PCS 7 cabinets

-AS 488 K compact system for installation in TELEPERM M wall housing or cabinets

Can be used for modernization and expansion of existing sys- tems and also for new systems

Flexible adaptation of automation system to the respective task:

-Comprehensive range of distributed I/Os

-ET 200M I/Os especially suitable for process engineering

-Compact modules in adapter casings, operation without fans

-Adaptable packaging system

-Migration of existing TELEPERM M systems

Modern communication standards:

-PROFIBUS-TM system bus for connection of components close to the process or remote from the process, also with op- tical design (redundant media)

-PROFIBUS-DP fieldbus for interfacing of distributed process I/Os and of systems from other vendors with a smaller data in- terface

PROFIBUS-AG/AG coupling bus for interfacing of SIMATIC S5, SIMATIC S7, SIMATIC PCS 7 and systems from other vendors with data coupling (independent of system bus)

Bridge for connection of CS 275 and PROFIBUS-TM system buses

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Siemens PLT 112 · 2002

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Contents Teleperm m Automation and Drives Related catalogsAS 488/TM automation systems Introduction AS 488/TMTeleperm M Process Control System Teleperm M Process Control System IntroductionOverview Automation systemsEngineering System busMigration strategy AS 488/TM Classification in the Teleperm M system environment HighlightsLimitations in communication Non-migratable systemsFunctions Highlights Area of applicationSystem properties System architectureSystem software CommissioningSystem architecture System propertiesFunctions AS 488/TM CPU Technical Specifications Quantity breakdownUser function blocks System softwareStandard function blocks Optional function blocksListing of Teleperm M standard function blocks Data blocks ConfigurationBlocks for analog and digital processing Blocks for binary processingPKF PKMAKS AKEType Name Function Interface Blocks for PLC/PLC coupling with PROFIBUS-AG/AGType Name Function For modules with Order No Blocks for I/O modules with standardized display Organization blocksTest blocks Commissioning terminal CommissioningCable for connection of the commissioning terminal If 962-COM serial interface moduleBus connection Engineering with Prograf AS+Technical Specifications Hardware requirements Software requirementsAutomation systems released for Prograf AS+/NT Accessories PC components ISA for connection to Teleperm M system busPC components PCI for connection to Teleperm M system bus System architecture AS 488 S cabinet system AS 488 S Cabinet systemAS 488 S Cabinet systemAS 488 S cabinet system Scope of delivery of AS 488 S systemsCables for connection of two I/O buses with versions 1 Power supplyConnection to CS 275 system bus with versions 5 to System softwareLog IK PI Teleperm M 19 cabinets6DS9 207-8AA AS 488 K compact system AS 488 K Compact systemAS 488 K Compact systemAS 488 K compact system Overview Ordering DataConnection to CS 275 system bus Teleperm M I/Os connectionBus components for single CS Bus components for redundant CSEach 6DS4 400-8AB 6DS9 203-8CA Introduction AS 488 in Simatic designTechnical Specifications AS 488 in Simatic designIntroduction Coupling to PROFIBUS-PA Coupling to other systems with DP interfaceET 200U ET 200BOverview CPU Central processing unitMonitoring CPUPower supply modules PS 405 and PS 407 load power suppliesBackup battery EXM 478 expansion module 6ES7 478-2AC00-0AC0 Connection of distributed I/OsIf 964-DP interface module DP2-INI initialization C79451-A3496-D900Connection to Teleperm M I/Os Connection to CS Connection to PROFIBUS-TM TPM 478 interface module 6ES7 478-2DA01-0AC0EXM 478 expansion module Packaging system Overview UR2 rackMigration rack System software, documentation Additional configuring toolsSimatic PCS 7 cabinet design Cabinet packaging system Simatic PCS 7 cabinet designMechanical design Basic cabinetElectrical design Options for the electrical designLoad power supply for I/O modules Power supplyET 200M I/O unit Hot swappingAS 488/TM system unit Simatic PCS 7 cabinet design Migration packages Migration of existing systemsMigration of existing systems Migration of existing systemsGeneral marginal conditions Additive supplementary components and services Scope of delivery and servicesMigration packages AS 488 S migration packageAS 488 S migration package General marginal conditions/limitationsAS 488 K migration package GWK-PAS-AS-UPAK488 AS 488 K migration packageMIG I migration rack MIG II migration rack Configuration possibilities for I/OsMIG K migration rack Retrofitting services Check list prior to retrofitting Configuring lists Migratable Teleperm M modules in AS 488/TMMigratable Teleperm M modules in AS 488/TM Explanations for the column „Release Explanations for the column „RemarksBinary calculation modules Coupling modulesMigration of existing systems Connecting PROFIBUS-PA to AS 488/TM Process I/OsET 200M packaging system Process I/Os TBX 478 interface module Connecting Teleperm M I/OsTBX 478 interface module 6ES7 478-2DX00-0AA0 Set of ribbon cables C79451-A3496-D2Connecting Simatic I/Os Interface module for connection to PROFIBUS-DPCommunication via the PROFIBUS-DP fieldbus PROFIBUS-DP quantity breakdown COM ProfibusMode of operation DP extensions for AS 488/TMDriver blocks ET 200M ET 200M packaging systemComponents for both packaging systems Simple packaging system with bus connectorsET 200M modules Temperature range Inputs, 14 bit, 20 ms conver Temperature range Inputs, 16 outputsSM 323 digital input/output modules Inputs, 8 outputs Inputs, 8 outputs, extendedEx digital input/output modules EEx ib Ex I/O modulesIntrinsically-safe equipment which can be connected Ex analog input/output modules EEx ibFunction and communications modules Configuration and parameterization Configuration limits when used on ASET 200S ET 200S6ES7 134-4FB50-0AB0 6ES7 134-4FB00-0AB06ES7 134-4LB00-0AB0 6ES7 134-4GB00-0AB0ET 200U ET 200X, ET 200U and ET 200BET 200B IP 262 closed-loop control mod- uleSiwarex M Configuration Siwa driver blockProperties and application features of the PROFIBUS-PA Connecting PROFIBUS-PA to AS 488/TMDelivery forms Teleperm MConnection of PROFIBUS-PA using DP/PA link Connection of PROFIBUS-PA using DP/PA couplerDriver block Description PROFIBUS-PATechnical data DP/PA link IM DP/PA coupler Only Technical Specifications Ordering DataIM 157 interface module for 6ES7 157-0AA81-0XA0 DP/PA link AS x88/TM-PA coupling soft 6DS5 130-8AA Ware, full licenseProcess I/Os CS-L2 bridge Bus communicationTransmission systems Bus communicationBus connector Electrical bus terminalOptical link module Transmission media Optical bus terminal OBT for ProfibusTPM 478 interface module ConfiguringLength ..... m Standard remote bus cable V45466-D21-B35In-house remote bus cable Remote bus cable with addi- tional armoringCS-L2 bridge CS-L2 bridgePerformance data Configuration Station addressesCS-L2 bridge PROFIBUS-TMCentral processing unit PS 405 load power supply, 10 a 6ES7 405-0KA01-0AA0 Connection to PROFIBUS-TM Connection to CS If 964-DP interface module 6ES7 964-2AA01-0AB0TPM 478 interface module Ordering Data Overview Introduction AG-AG coupling software Serial coupling Data couplings with other systemsData couplings Data couplings with other systems10/2 Coupling with systems from other vendorsAG-AG coupling software System couplings10/3 AG/AG coupling with Simatic S5/S7 central controllersPROFIBUS-AG/AG 10/4AG/AG coupling software 6DS5 124-1AA SDASerial coupling Direct couplings10/5 Transmission rate Max. cable length10/6 Appendix Software licenses AppendixSoftware 11/2Information and order option Internet and on CD-ROM11/3 11/4 Internet, TrainingInternet Training Courses in the Training Center Karlsruhe11/5 Order No. index

AS 488/TM specifications

The Siemens AS 488/TM is a cutting-edge solution in the realm of industrial automation and control. Designed specifically for high-performance applications, this device serves as a programmable logic controller (PLC) offering enhanced capabilities for process automation. The AS 488/TM stands out in the marketplace for its robust architecture, sophisticated features, and compatibility with various industrial protocols.

One of the pivotal features of the Siemens AS 488/TM is its integrated communication capabilities. It supports multiple communication protocols, such as Profibus, Profinet, and Ethernet/IP, facilitating seamless integration within diverse industrial environments. This flexibility ensures that the AS 488/TM can communicate with various devices, sensors, and actuators, providing a comprehensive solution for modern manufacturing needs.

In terms of processing power, the AS 488/TM is equipped with a high-performance CPU that can handle complex algorithms and data processing with ease. This enables the controller to manage intricate automation tasks, from simple control functions to complex multi-axis motion control. The device also comes with expandable I/O options, allowing users to tailor the system to meet specific application requirements. With a wide range of digital and analog inputs and outputs, the AS 488/TM ensures accurate monitoring and control of various processes.

Another notable characteristic of the AS 488/TM is its user-friendly programming interface. Siemens has developed the TIA Portal (Totally Integrated Automation Portal), a software platform that simplifies the programming and configuration of the PLC. This intuitive interface allows users to program the device using various programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. The TIA Portal enhances productivity by providing simulation tools for testing and debugging applications before deployment.

The AS 488/TM also emphasizes safety and reliability. It complies with international safety standards and incorporates features that ensure safe operation in critical applications. Redundant power supplies and fail-safe mechanisms are integrated to minimize downtime and protect both personnel and equipment.

Moreover, the Siemens AS 488/TM is designed with future scalability in mind. As industries evolve and technology advances, the AS 488/TM can adapt to new requirements, ensuring a long service life and ongoing relevance in a rapidly changing landscape. Overall, the Siemens AS 488/TM is an impressive PLC that combines innovative features, robust technology, and flexible integration capabilities, making it an ideal choice for modern industrial automation systems.