Siemens AS 488/TM manual General marginal conditions/limitations, AS 488 S migration package

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This catalog is out of date, see note on page 3

Migration of existing systems

Migration packages

AS 488 S migration package

Configuration

General marginal conditions/limitations

The conversion of an AS 220 S/AS 230/AS 235 into an AS 488 S is carried out 1:1, i.e. the respective basic unit in the existing TELEPERM M cabinet (without I/O modules for AS 220 S and AS 235, or without extension unit EE1 for AS 230) is replaced by a migration rack with the AS 488 S with compatible functions. Expansions or extensions carried out simultaneously, as well as modifications and adaptations which do not belong to the stan- dard scope of the conversion services, e.g. the new wiring of I/O modules inserted in a basic unit GE, will be charged separately.

Existing TELEPERM M extension units EE (max. 7) or ES 100 K extension systems (max. 8) can be connected to the AS 488 S. In the case of mixed configurations of extension units and exten- sion systems, max. 8 (2 x 4) EE/ES 100 K are permissible per AS 488 S. The following assignments are possible per I/O bus:

Three extension units and one ES 100 K extension system

At least one extension unit and up to three ES 100 K extension systems

Up to 3 extension units in the basic cabinet, or up to four exten- sion units in the extension cabinet of an AS 230 or AS 235 sys- tem. The ribbon cable must be replaced when using 3 or

4 extension units for AS 230.

Ordering Data

The migration of existing automation systems using AS 488 S mi- gration packages is a complex process comprising a quotation and ordering phase with detailed clarification based on a check- list, the data conversion phase, delivery and commissioning on site, and the return of licensed components. The planning and coordination of such a migration requires intensive contact as well as exact arrangements and agreements between all in- volved parties.

The following information is basically required for ordering AS 488 S migration packages by DP system or fax:

Order No. and quantity of migration packages including de- tailed information on the migration rack (MIG I or MIG II) and on the CPU (CPU 486-3 with 75 MHz or CPU 488-3 with 120 MHz)

Type of AS 220, AS 230 or AS 235 automation system to be mi- grated in each case

Quantity and length of connecting cables 6DS8 215-8... re- quired for connection of the AS 488 S to a CS 275 local bus is- land. One conversion package is required per connecting cable

Dates for conversion and commissioning work on site

Quantity and language of AS 235 system software description and of supplementary system documentation for AS 488/TM.

Only those TELEPERM M/ME I/O modules listed in Catalog PLT 112 and published on the TELEPERM M site on the Internet (including any subordinate SIMATIC S5 I/Os from Catalog PLT 111) can be used in the extension units/systems. Please ob- serve the limitations!

Additional information is available in the Internet under:

http://pcs.khe.siemens.de/index.asp?Nr=2644

Two versions of the migration rack are available for conversion to AS 488 S. Migration rack II, Order No. 6DS2 410-0XX00- 4XX0, is equipped with 5 I/O module slots as an extension to mi- gration rack I, Order No. 6DS2 410-0XX00-2XX0, which has no I/O slots. When using the migration rack I, the I/O modules in- serted in the basic unit of the AS 220 S or in the AS 235 system must be converted into existing extension units/systems, or they are omitted. On the other hand, up to 5 I/O modules – with one or two I/O buses – can be operated in a migration rack II if the process signal cables are reconnected.

The AS 488 S migration rack is available in two CPU versions (75/120 MHz). Thus two performance levels are available.

The replaced basic units or the central components, i.e. the li- censed components of the automation system, must be returned to Siemens AG.

 

Order No.

Migration package

 

AS 488 S migration package,

 

GWK-PAS-AS-UPAS488

comprising:

 

• AS 488 S automation system

 

• Standard conversion service

 

Documentation

 

Supplementary system docu-

 

mentation for AS 488/TM

 

• Manual, German

C79000-G8000-C700

• Manual, English

C79000-G8076-C700

AS 235 automation system,

 

system software version G

 

• Description, German

C79000-G8000-C416

• Description, English

C79000-G8076-C416

 

 

The checklists, ordering forms, addresses for returned goods, and conditions are available on request (see summary on pro- duction of quotations and ordering).

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Siemens PLT 112 · 2002

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Contents Teleperm m Automation and Drives Related catalogsAS 488/TM automation systems Introduction AS 488/TMTeleperm M Process Control System Automation systems IntroductionTeleperm M Process Control System OverviewEngineering System busMigration strategy AS 488/TM Non-migratable systems HighlightsClassification in the Teleperm M system environment Limitations in communicationFunctions Highlights Area of applicationCommissioning System architectureSystem properties System softwareSystem architecture System propertiesFunctions AS 488/TM CPU Technical Specifications Quantity breakdownOptional function blocks System softwareUser function blocks Standard function blocksBlocks for binary processing ConfigurationListing of Teleperm M standard function blocks Data blocks Blocks for analog and digital processingAKE PKMPKF AKSType Name Function Interface Blocks for PLC/PLC coupling with PROFIBUS-AG/AGType Name Function For modules with Order No Blocks for I/O modules with standardized display Organization blocksTest blocks If 962-COM serial interface module CommissioningCommissioning terminal Cable for connection of the commissioning terminalBus connection Engineering with Prograf AS+Technical Specifications Hardware requirements Software requirementsAutomation systems released for Prograf AS+/NT Accessories PC components ISA for connection to Teleperm M system busPC components PCI for connection to Teleperm M system bus System architecture AS 488 S cabinet system AS 488 S Cabinet systemScope of delivery of AS 488 S systems Cabinet systemAS 488 S AS 488 S cabinet systemSystem software Power supplyCables for connection of two I/O buses with versions 1 Connection to CS 275 system bus with versions 5 toLog IK PI Teleperm M 19 cabinets6DS9 207-8AA AS 488 K compact system AS 488 K Compact systemOverview Ordering Data Compact systemAS 488 K AS 488 K compact systemConnection to CS 275 system bus Teleperm M I/Os connectionBus components for single CS Bus components for redundant CSEach 6DS4 400-8AB 6DS9 203-8CA Introduction AS 488 in Simatic designTechnical Specifications AS 488 in Simatic designIntroduction ET 200B Coupling to other systems with DP interfaceCoupling to PROFIBUS-PA ET 200UCPU Central processing unitOverview CPU MonitoringPower supply modules PS 405 and PS 407 load power suppliesBackup battery DP2-INI initialization C79451-A3496-D900 Connection of distributed I/OsEXM 478 expansion module 6ES7 478-2AC00-0AC0 If 964-DP interface moduleConnection to Teleperm M I/Os Connection to CS Connection to PROFIBUS-TM TPM 478 interface module 6ES7 478-2DA01-0AC0EXM 478 expansion module Packaging system Overview UR2 rackMigration rack System software, documentation Additional configuring toolsSimatic PCS 7 cabinet design Cabinet packaging system Simatic PCS 7 cabinet designOptions for the electrical design Basic cabinetMechanical design Electrical designHot swapping Power supplyLoad power supply for I/O modules ET 200M I/O unitAS 488/TM system unit Simatic PCS 7 cabinet design Migration packages Migration of existing systemsMigration of existing systems Migration of existing systemsGeneral marginal conditions AS 488 S migration package Scope of delivery and servicesAdditive supplementary components and services Migration packagesAS 488 S migration package General marginal conditions/limitationsAS 488 K migration package GWK-PAS-AS-UPAK488 AS 488 K migration packageMIG I migration rack MIG II migration rack Configuration possibilities for I/OsMIG K migration rack Retrofitting services Check list prior to retrofitting Configuring lists Migratable Teleperm M modules in AS 488/TMMigratable Teleperm M modules in AS 488/TM Coupling modules Explanations for the column „RemarksExplanations for the column „Release Binary calculation modulesMigration of existing systems Connecting PROFIBUS-PA to AS 488/TM Process I/OsET 200M packaging system Process I/Os Set of ribbon cables C79451-A3496-D2 Connecting Teleperm M I/OsTBX 478 interface module TBX 478 interface module 6ES7 478-2DX00-0AA0Connecting Simatic I/Os Interface module for connection to PROFIBUS-DPCommunication via the PROFIBUS-DP fieldbus PROFIBUS-DP quantity breakdown COM ProfibusMode of operation DP extensions for AS 488/TMDriver blocks ET 200M ET 200M packaging systemComponents for both packaging systems Simple packaging system with bus connectorsET 200M modules Inputs, 8 outputs, extended Temperature range Inputs, 16 outputsTemperature range Inputs, 14 bit, 20 ms conver SM 323 digital input/output modules Inputs, 8 outputsEx analog input/output modules EEx ib Ex I/O modulesEx digital input/output modules EEx ib Intrinsically-safe equipment which can be connectedFunction and communications modules ET 200S Configuration limits when used on ASConfiguration and parameterization ET 200S6ES7 134-4GB00-0AB0 6ES7 134-4FB00-0AB06ES7 134-4FB50-0AB0 6ES7 134-4LB00-0AB0IP 262 closed-loop control mod- ule ET 200X, ET 200U and ET 200BET 200U ET 200BSiwarex M Configuration Siwa driver blockTeleperm M Connecting PROFIBUS-PA to AS 488/TMProperties and application features of the PROFIBUS-PA Delivery formsPROFIBUS-PA Connection of PROFIBUS-PA using DP/PA couplerConnection of PROFIBUS-PA using DP/PA link Driver block DescriptionAS x88/TM-PA coupling soft 6DS5 130-8AA Ware, full license Technical Specifications Ordering DataTechnical data DP/PA link IM DP/PA coupler Only IM 157 interface module for 6ES7 157-0AA81-0XA0 DP/PA linkProcess I/Os CS-L2 bridge Bus communicationTransmission systems Bus communicationBus connector Electrical bus terminalOptical link module Transmission media Optical bus terminal OBT for ProfibusTPM 478 interface module ConfiguringRemote bus cable with addi- tional armoring Standard remote bus cable V45466-D21-B35Length ..... m In-house remote bus cableCS-L2 bridge CS-L2 bridgePROFIBUS-TM Configuration Station addressesPerformance data CS-L2 bridgeCentral processing unit PS 405 load power supply, 10 a 6ES7 405-0KA01-0AA0 Connection to PROFIBUS-TM Connection to CS If 964-DP interface module 6ES7 964-2AA01-0AB0TPM 478 interface module Ordering Data Overview Introduction AG-AG coupling software Serial coupling Data couplings with other systemsCoupling with systems from other vendors Data couplings with other systemsData couplings 10/2AG/AG coupling with Simatic S5/S7 central controllers System couplingsAG-AG coupling software 10/3SDA 10/4PROFIBUS-AG/AG AG/AG coupling software 6DS5 124-1AATransmission rate Max. cable length Direct couplingsSerial coupling 10/510/6 Appendix 11/2 AppendixSoftware licenses SoftwareInformation and order option Internet and on CD-ROM11/3 Training Courses in the Training Center Karlsruhe Internet, Training11/4 Internet11/5 Order No. index

AS 488/TM specifications

The Siemens AS 488/TM is a cutting-edge solution in the realm of industrial automation and control. Designed specifically for high-performance applications, this device serves as a programmable logic controller (PLC) offering enhanced capabilities for process automation. The AS 488/TM stands out in the marketplace for its robust architecture, sophisticated features, and compatibility with various industrial protocols.

One of the pivotal features of the Siemens AS 488/TM is its integrated communication capabilities. It supports multiple communication protocols, such as Profibus, Profinet, and Ethernet/IP, facilitating seamless integration within diverse industrial environments. This flexibility ensures that the AS 488/TM can communicate with various devices, sensors, and actuators, providing a comprehensive solution for modern manufacturing needs.

In terms of processing power, the AS 488/TM is equipped with a high-performance CPU that can handle complex algorithms and data processing with ease. This enables the controller to manage intricate automation tasks, from simple control functions to complex multi-axis motion control. The device also comes with expandable I/O options, allowing users to tailor the system to meet specific application requirements. With a wide range of digital and analog inputs and outputs, the AS 488/TM ensures accurate monitoring and control of various processes.

Another notable characteristic of the AS 488/TM is its user-friendly programming interface. Siemens has developed the TIA Portal (Totally Integrated Automation Portal), a software platform that simplifies the programming and configuration of the PLC. This intuitive interface allows users to program the device using various programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. The TIA Portal enhances productivity by providing simulation tools for testing and debugging applications before deployment.

The AS 488/TM also emphasizes safety and reliability. It complies with international safety standards and incorporates features that ensure safe operation in critical applications. Redundant power supplies and fail-safe mechanisms are integrated to minimize downtime and protect both personnel and equipment.

Moreover, the Siemens AS 488/TM is designed with future scalability in mind. As industries evolve and technology advances, the AS 488/TM can adapt to new requirements, ensuring a long service life and ongoing relevance in a rapidly changing landscape. Overall, the Siemens AS 488/TM is an impressive PLC that combines innovative features, robust technology, and flexible integration capabilities, making it an ideal choice for modern industrial automation systems.