Siemens AS 488/TM manual MIG I migration rack

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Migration of existing systems

Migration packages

MIG I migration rack

The migration racks are the core components of the AS 488 S and AS 488 K migration packages. They integrate the

AS 488/TM automation systems as replacements for existing ba- sic units/systems in an existing TELEPERM M system environ- ment.

The following migration racks are available:

MIG I migration rack

for AS 488 S (without slots for TELEPERM I/O modules)

MIG II migration rack

for AS 488 S (5 slots for TELEPERM I/O modules)

MIG K migration rack

for AS 488 K (5 slots for TELEPERM I/O modules)

Overview

The MIG I migration rack is a subrack of the ES 902 packaging system with assembled SIMATIC S7-400 backplane bus and connection units. It is provided for conversion of existing cabi- nets of the AS 220 S, AS 230 and AS 235 automation systems into an AS 488/TM system.

The migration rack has the same dimensions as the basic unit of the automation systems, and replaces this in an AS cabinet. Ex- isting extension systems with installed I/O modules can still be connected to the migration rack and used with it.

The migration rack contains a guide for preassembled cables as well as a fuse for L+ 24 V/16 A.

The MIG I migration rack has no slots for I/O modules. When us- ing this migration rack for conversion of a TELEPERM M automa- tion system into an AS 488/TM, the I/O modules inserted in the AS basic unit must therefore be converted into an extension unit or an additional ES 100 K extension system. A prerequisite, however, is that sufficient slots are still available there for these I/O modules.

2 plugs are located at the rear of the migration rack for connec- tion of the I/O buses A and B using the existing ribbon cables.

In the migration rack, the TPM 478 module processes up to two I/O buses (A and B) with a maximum of 8 extension

units/ES 100 K extension systems via the TBX 478 module.

The following assignments are possible per I/O bus:

• 3 extension units and one ES 100 K extension system

• At least 1 extension unit and up to three ES 100 K extension systems

• Up to 3 extension units in the basic cabinet, or up to four exten- sion units in the extension cabinet of an AS 230 or AS 235 sys- tem. The ribbon cable must be replaced when using 3 or

4 extension units for AS 230.

Siemens PLT 112 · 2002

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Contents Teleperm m Related catalogs Automation and DrivesAS 488/TM automation systems Introduction AS 488/TMTeleperm M Process Control System Overview IntroductionTeleperm M Process Control System Automation systemsEngineering System busMigration strategy AS 488/TM Limitations in communication HighlightsClassification in the Teleperm M system environment Non-migratable systemsArea of application Functions HighlightsSystem software System architectureSystem properties CommissioningSystem architecture System propertiesFunctions Technical Specifications Quantity breakdown AS 488/TM CPUStandard function blocks System softwareUser function blocks Optional function blocksBlocks for analog and digital processing ConfigurationListing of Teleperm M standard function blocks Data blocks Blocks for binary processingAKS PKMPKF AKEBlocks for PLC/PLC coupling with PROFIBUS-AG/AG Type Name Function InterfaceType Name Function For modules with Order No Blocks for I/O modules with standardized display Organization blocksTest blocks Cable for connection of the commissioning terminal CommissioningCommissioning terminal If 962-COM serial interface moduleEngineering with Prograf AS+ Bus connectionTechnical Specifications Hardware requirements Software requirementsAutomation systems released for Prograf AS+/NT Accessories PC components ISA for connection to Teleperm M system busPC components PCI for connection to Teleperm M system bus System architecture AS 488 S Cabinet system AS 488 S cabinet systemAS 488 S cabinet system Cabinet systemAS 488 S Scope of delivery of AS 488 S systemsConnection to CS 275 system bus with versions 5 to Power supplyCables for connection of two I/O buses with versions 1 System softwareLog IK PI Teleperm M 19 cabinets6DS9 207-8AA AS 488 K Compact system AS 488 K compact systemAS 488 K compact system Compact systemAS 488 K Overview Ordering DataTeleperm M I/Os connection Connection to CS 275 system busBus components for single CS Bus components for redundant CSEach 6DS4 400-8AB 6DS9 203-8CA AS 488 in Simatic design IntroductionTechnical Specifications AS 488 in Simatic designIntroduction ET 200U Coupling to other systems with DP interfaceCoupling to PROFIBUS-PA ET 200BMonitoring Central processing unitOverview CPU CPUPower supply modules PS 405 and PS 407 load power suppliesBackup battery If 964-DP interface module Connection of distributed I/OsEXM 478 expansion module 6ES7 478-2AC00-0AC0 DP2-INI initialization C79451-A3496-D900Connection to Teleperm M I/Os Connection to CS Connection to PROFIBUS-TM TPM 478 interface module 6ES7 478-2DA01-0AC0EXM 478 expansion module Packaging system Overview UR2 rackMigration rack Additional configuring tools System software, documentationSimatic PCS 7 cabinet design Simatic PCS 7 cabinet design Cabinet packaging systemElectrical design Basic cabinetMechanical design Options for the electrical designET 200M I/O unit Power supplyLoad power supply for I/O modules Hot swappingAS 488/TM system unit Simatic PCS 7 cabinet design Migration of existing systems Migration packagesMigration of existing systems Migration of existing systemsGeneral marginal conditions Migration packages Scope of delivery and servicesAdditive supplementary components and services AS 488 S migration packageGeneral marginal conditions/limitations AS 488 S migration packageAS 488 K migration package AS 488 K migration package GWK-PAS-AS-UPAK488MIG I migration rack Configuration possibilities for I/Os MIG II migration rackMIG K migration rack Retrofitting services Check list prior to retrofitting Configuring lists Migratable Teleperm M modules in AS 488/TMMigratable Teleperm M modules in AS 488/TM Binary calculation modules Explanations for the column „RemarksExplanations for the column „Release Coupling modulesMigration of existing systems Connecting PROFIBUS-PA to AS 488/TM Process I/OsET 200M packaging system Process I/Os TBX 478 interface module 6ES7 478-2DX00-0AA0 Connecting Teleperm M I/OsTBX 478 interface module Set of ribbon cables C79451-A3496-D2Connecting Simatic I/Os Interface module for connection to PROFIBUS-DPCommunication via the PROFIBUS-DP fieldbus COM Profibus PROFIBUS-DP quantity breakdownMode of operation DP extensions for AS 488/TMDriver blocks ET 200M packaging system ET 200MSimple packaging system with bus connectors Components for both packaging systemsET 200M modules SM 323 digital input/output modules Inputs, 8 outputs Temperature range Inputs, 16 outputsTemperature range Inputs, 14 bit, 20 ms conver Inputs, 8 outputs, extendedIntrinsically-safe equipment which can be connected Ex I/O modulesEx digital input/output modules EEx ib Ex analog input/output modules EEx ibFunction and communications modules ET 200S Configuration limits when used on ASConfiguration and parameterization ET 200S6ES7 134-4LB00-0AB0 6ES7 134-4FB00-0AB06ES7 134-4FB50-0AB0 6ES7 134-4GB00-0AB0ET 200B ET 200X, ET 200U and ET 200BET 200U IP 262 closed-loop control mod- uleConfiguration Siwa driver block Siwarex MDelivery forms Connecting PROFIBUS-PA to AS 488/TMProperties and application features of the PROFIBUS-PA Teleperm MDriver block Description Connection of PROFIBUS-PA using DP/PA couplerConnection of PROFIBUS-PA using DP/PA link PROFIBUS-PAIM 157 interface module for 6ES7 157-0AA81-0XA0 DP/PA link Technical Specifications Ordering DataTechnical data DP/PA link IM DP/PA coupler Only AS x88/TM-PA coupling soft 6DS5 130-8AA Ware, full licenseProcess I/Os Bus communication CS-L2 bridgeBus communication Transmission systemsBus connector Electrical bus terminalOptical link module Optical bus terminal OBT for Profibus Transmission mediaConfiguring TPM 478 interface moduleIn-house remote bus cable Standard remote bus cable V45466-D21-B35Length ..... m Remote bus cable with addi- tional armoringCS-L2 bridge CS-L2 bridgeCS-L2 bridge Configuration Station addressesPerformance data PROFIBUS-TMCentral processing unit PS 405 load power supply, 10 a 6ES7 405-0KA01-0AA0 Connection to PROFIBUS-TM Connection to CS If 964-DP interface module 6ES7 964-2AA01-0AB0TPM 478 interface module Ordering Data Overview Data couplings with other systems Introduction AG-AG coupling software Serial coupling10/2 Data couplings with other systemsData couplings Coupling with systems from other vendors10/3 System couplingsAG-AG coupling software AG/AG coupling with Simatic S5/S7 central controllersAG/AG coupling software 6DS5 124-1AA 10/4PROFIBUS-AG/AG SDA10/5 Direct couplingsSerial coupling Transmission rate Max. cable length10/6 Appendix Software AppendixSoftware licenses 11/2Information and order option Internet and on CD-ROM11/3 Internet Internet, Training11/4 Training Courses in the Training Center KarlsruheOrder No. index 11/5

AS 488/TM specifications

The Siemens AS 488/TM is a cutting-edge solution in the realm of industrial automation and control. Designed specifically for high-performance applications, this device serves as a programmable logic controller (PLC) offering enhanced capabilities for process automation. The AS 488/TM stands out in the marketplace for its robust architecture, sophisticated features, and compatibility with various industrial protocols.

One of the pivotal features of the Siemens AS 488/TM is its integrated communication capabilities. It supports multiple communication protocols, such as Profibus, Profinet, and Ethernet/IP, facilitating seamless integration within diverse industrial environments. This flexibility ensures that the AS 488/TM can communicate with various devices, sensors, and actuators, providing a comprehensive solution for modern manufacturing needs.

In terms of processing power, the AS 488/TM is equipped with a high-performance CPU that can handle complex algorithms and data processing with ease. This enables the controller to manage intricate automation tasks, from simple control functions to complex multi-axis motion control. The device also comes with expandable I/O options, allowing users to tailor the system to meet specific application requirements. With a wide range of digital and analog inputs and outputs, the AS 488/TM ensures accurate monitoring and control of various processes.

Another notable characteristic of the AS 488/TM is its user-friendly programming interface. Siemens has developed the TIA Portal (Totally Integrated Automation Portal), a software platform that simplifies the programming and configuration of the PLC. This intuitive interface allows users to program the device using various programming languages, including Ladder Logic, Function Block Diagram, and Structured Text. The TIA Portal enhances productivity by providing simulation tools for testing and debugging applications before deployment.

The AS 488/TM also emphasizes safety and reliability. It complies with international safety standards and incorporates features that ensure safe operation in critical applications. Redundant power supplies and fail-safe mechanisms are integrated to minimize downtime and protect both personnel and equipment.

Moreover, the Siemens AS 488/TM is designed with future scalability in mind. As industries evolve and technology advances, the AS 488/TM can adapt to new requirements, ensuring a long service life and ongoing relevance in a rapidly changing landscape. Overall, the Siemens AS 488/TM is an impressive PLC that combines innovative features, robust technology, and flexible integration capabilities, making it an ideal choice for modern industrial automation systems.