Xantrex Technology Freedom SW 2000 user service AC Wiring, AC Output Neutral Bonding

Page 23

Planning the Installation

AC Wiring

Definition AC wiring includes input wiring (all the wires and connectors between the AC source and the inverter/charger input) and output wiring (all the wires between the inverter/charger and the AC load panels, circuit breakers, and loads).

Type The type of wiring required varies according to the electrical codes or regulations applicable to your installation. For RV applications, this may be solid wire in multi-conductor cables, but stranded wire is required if single conductors are used. All wiring must be rated 90 °C or higher.

Size of AC Input Wiring Wire size must be coordinated with the overcurrent protection provided ahead of the wire involved, in accordance with the electrical codes or regulations applicable to your installation.

Therefore, the wiring used between the AC input circuit breaker and the inverter/charger input must be sized to match the input breaker rating.

Table 2 Input AC Wire Size

Breaker Size Used

30 A

Wire Size

10 AWG

Color Coding

L: black:

 

N: white

 

G: green

 

 

Size of AC Output Wiring Wire size must be coordinated with the current the wiring will carry. This current may be determined by the 20 A maximum inverter current, or by the pass-through current, which is determined by the overcurrent protection provided ahead of the Freedom SW 2000.

Size of Wiring Downstream of the AC Output Breaker The wiring used between the AC output breaker and your loads must be sized to match the output breaker.

AC Output Neutral Bonding

only.

 

The AC source must have its neutral conductor bonded to ground.

installers

Bonding system The Freedom SW 2000 provides a system that

 

automatically connects the neutral conductor of the inverter’s AC output

 

circuit to safety ground (“bonding” it) while the inverter/charger is

qualified

inverting, and disconnects it (“unbonding” it) when the inverter/charger is

 

connected to external AC power. This system is designed to conform to

 

installation codes that require AC sources such as inverters and generators

 

to have their neutral conductors tied to ground at the source of power in the

by

same way that the neutral conductor from the utility is tied to ground. These

 

same codes specify that the neutral can only be connected to ground in oneuse

place at any one time.

for

Suitability This automatic neutral-to-ground bonding system requires AC

guide

input sources with bonded neutral. This will be the case in most situations:

 

in a utility feed, at an external AC hook-up, or a generator with a bonded

This

neutral. If not, have an electrician look into bonding the source’s neutral to

ground. See also “AC Input and Output Isolation” on page 20.

975-0527-01-01

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Contents Freedom SW Sine Wave Inverter/Charger Page This guide for use by qualified installers only Statement of Hazard About This GuideRelated Information Electrical Shock Hazard Important Safety InstructionsExplosion Hazard Fire and Burn HazardPrecautions When Working With Batteries Risk of Damage to the INVERTER/CHARGER Precautions When Preparing to ChargeExposure to Chemicals and Gases Hazard Limitations on USE RegulatoryContents Page Cabling and Hook-up Configurations Page Introduction Materials List Materials ListElectrical Shock and Fire Hazards Installation InformationBefore You Begin the Installation Installation CodesMounting Location of the Freedom SW Planning the InstallationTwo Key Performance Factors Size and Length of DC CablesSample Vehicle Electrical System Configuration AC and DC Components including wire and breaker sizes For wire and breaker size information AC Loads AC ComponentsAC Input AC OutputTested GFCIs Distribution PanelsAC Output Protection Gfci RequirementsAC Output Neutral Bonding AC WiringDC Disconnects and Over-Current Devices DC ComponentsBatteries DC Grounding DC CablingHeavy Load Materials Installation Tools and MaterialsTools Overview Installing the Inverter/ChargerHeat Hazard Choosing a Location for the Inverter/ChargerFire and Explosion Hazard Close to BatteryBattery acid SafeTo mount the inverter/charger Mounting the Inverter/ChargerConsiderations Approved Mounting Orientation Orientation? Comment Approved Mounting Orientation Orientation? FIRE, Electrical SHOCK, and Energy Hazards Connecting the AC Input and AC Output WiresGeneral AC Wiring Considerations To make the AC input connections Connecting AC Input WiresEquipment Damage Damage other equipmentConnecting AC Output Wires Output AC Wire Size To prepare the DC cables Connecting the DC CablesDC Connection Precautions Preparing the CablesElectrical Shock and Fire Hazard Guidelines for Routing the DC CablesEquipment Damage DUE to Reverse Polarity Connecting the DC Cables to the Inverter/ChargerFire Hazard DC Terminal Covers To connect the chassis ground 2000Mounting Options Connecting the Battery Temperature Sensor BTSTo mount the sensor on the negative battery terminal Mounting to the Negative Battery TerminalConnecting the BTS Cable to BTS Jack To mount the sensor on the battery case Mounting to the Side of the Battery CasePerforming Checks Prior to Initial Start-Up Testing in Invert Mode Testing Your InstallationInstallation Complete Testing in Charge ModeInverter/Charger Physical Specifications Calculate Battery Size Battery InformationBattery Bank Sizing Calculating Battery SizeBattery Information Restrictions on Motor Size Battery BanksBattery Bank Sizing Worksheet = Total watt-hours of AC load between charges Parallel Connection Cabling and Hook-up ConfigurationsBatteries Connected in Series Series ConnectionBatteries in Series-Parallel Connections Series-Parallel ConnectionsPage Page Xantrex Technology Inc