Xantrex Technology Freedom SW 2000 user service This guide for use by qualified installers only

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Trademarks

Xantrex and Smart choice for power are trademarks of Schneider Electric Services International sprl, registered in the U.S. and other countries. Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Freedom SW 2000 Sine Wave Inverter/Charger Installation Guide © May 2010 Xantrex Technology Inc. All rights reserved. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of: Xantrex Technology Inc., 161-G South Vasco Road, Livermore, California, USA 94551. Xantrex Technology Inc. reserves the right to revise this document and to periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement.

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX”) (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION; (B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK; AND

(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.

Date and Revision

May 2010 Rev C

Document Part Number

975-0527-01-01

Product Number

815-2000

Contact Information

Telephone:

1 800 670 0707

(toll free North America)

 

1 408 987 6030

(direct)

Fax:

1 800 994 7828

(toll free North America)

Email:

customerservice@xantrex.com

Web:

www.xantrex.com

This guide for use by qualified installers only.

975-0527-01-01

i

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Contents Freedom SW Sine Wave Inverter/Charger Page This guide for use by qualified installers only Statement of Hazard About This GuideRelated Information Electrical Shock Hazard Important Safety InstructionsExplosion Hazard Fire and Burn HazardPrecautions When Working With Batteries Precautions When Preparing to Charge Exposure to Chemicals and Gases HazardRisk of Damage to the INVERTER/CHARGER Limitations on USE RegulatoryContents Page Cabling and Hook-up Configurations Page Introduction Materials List Materials ListElectrical Shock and Fire Hazards Installation InformationBefore You Begin the Installation Installation CodesMounting Location of the Freedom SW Planning the InstallationTwo Key Performance Factors Size and Length of DC CablesSample Vehicle Electrical System Configuration AC and DC Components including wire and breaker sizesFor wire and breaker size information AC Loads AC ComponentsAC Input AC OutputTested GFCIs Distribution PanelsAC Output Protection Gfci RequirementsAC Output Neutral Bonding AC WiringDC Components BatteriesDC Disconnects and Over-Current Devices DC Grounding DC CablingHeavy Load Installation Tools and Materials ToolsMaterials Overview Installing the Inverter/ChargerChoosing a Location for the Inverter/Charger Fire and Explosion HazardHeat Hazard Close to BatteryBattery acid SafeMounting the Inverter/Charger ConsiderationsTo mount the inverter/charger Approved Mounting Orientation Orientation? Comment Approved Mounting Orientation Orientation? Connecting the AC Input and AC Output Wires General AC Wiring ConsiderationsFIRE, Electrical SHOCK, and Energy Hazards To make the AC input connections Connecting AC Input WiresEquipment Damage Damage other equipmentConnecting AC Output Wires Output AC Wire Size To prepare the DC cables Connecting the DC CablesDC Connection Precautions Preparing the CablesElectrical Shock and Fire Hazard Guidelines for Routing the DC CablesConnecting the DC Cables to the Inverter/Charger Fire HazardEquipment Damage DUE to Reverse Polarity DC Terminal Covers To connect the chassis ground 2000Mounting Options Connecting the Battery Temperature Sensor BTSTo mount the sensor on the negative battery terminal Mounting to the Negative Battery TerminalConnecting the BTS Cable to BTS Jack To mount the sensor on the battery case Mounting to the Side of the Battery CasePerforming Checks Prior to Initial Start-Up Testing in Invert Mode Testing Your InstallationInstallation Complete Testing in Charge ModeInverter/Charger Physical Specifications Calculate Battery Size Battery InformationBattery Bank Sizing Calculating Battery SizeBattery Information Battery Banks Battery Bank Sizing WorksheetRestrictions on Motor Size = Total watt-hours of AC load between charges Parallel Connection Cabling and Hook-up ConfigurationsBatteries Connected in Series Series ConnectionBatteries in Series-Parallel Connections Series-Parallel ConnectionsPage Page Xantrex Technology Inc