Xantrex Technology Freedom SW 2000 user service Precautions When Working With Batteries

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Precautions When Working With Batteries

BURN FROM HIGH SHORT-CIRCUIT CURRENT, FIRE AND EXPLO- SION FROM VENTED GASES HAZARDS

Always wear proper, non-absorbent gloves, complete eye protection, and clothing protection. Avoid touching your eyes and wiping your forehead while working near batteries. See note #4.

Remove all personal metal items, like rings, bracelets, and watches when working with batteries. See notes #5 and #6 below.

Never smoke or allow a spark or flame near the engine or batteries.

Never charge a frozen battery.

Failure to follow these instructions can result in death or serious injury.

NOTES:

1.Locate the Freedom SW 2000 Inverter/Charger unit away from batteries in a well ventilated compartment.

2.Always have someone within range of your voice or close enough to come to your aid when you work near a lead-acid battery.

3.Always have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing, or eyes.

4.If battery acid contacts skin or clothing, wash immediately with soap and water. If acid enters your eye, immediately flood it with running cold water for at least twenty minutes and get medical attention immediately.

5.Use extra caution to reduce the risk or dropping a metal tool on the battery. It could spark or short circuit the battery or other electrical parts and could cause an explosion.

6.Batteries can produce a short circuit current high enough to weld a ring or metal bracelet or the like to the battery terminal, causing a severe burn.

7.When removing a battery, always remove the negative terminal from the battery first for systems with grounded negative. If it is grounded positive, remove the positive terminal first. Make sure all loads connected to the battery and all accessories are off so you don’t cause an arc.

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Freedom SW 2000 Installation Guide

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Contents Freedom SW Sine Wave Inverter/Charger Page This guide for use by qualified installers only About This Guide Statement of HazardRelated Information Important Safety Instructions Electrical Shock HazardFire and Burn Hazard Explosion HazardPrecautions When Working With Batteries Risk of Damage to the INVERTER/CHARGER Precautions When Preparing to ChargeExposure to Chemicals and Gases Hazard Regulatory Limitations on USEContents Page Cabling and Hook-up Configurations Page Introduction Materials List Materials ListInstallation Information Before You Begin the InstallationInstallation Codes Electrical Shock and Fire HazardsPlanning the Installation Two Key Performance FactorsSize and Length of DC Cables Mounting Location of the Freedom SWAC and DC Components including wire and breaker sizes Sample Vehicle Electrical System ConfigurationFor wire and breaker size information AC Components AC InputAC Output AC LoadsDistribution Panels AC Output ProtectionGfci Requirements Tested GFCIsAC Wiring AC Output Neutral BondingDC Disconnects and Over-Current Devices DC ComponentsBatteries DC Cabling DC GroundingHeavy Load Materials Installation Tools and MaterialsTools Installing the Inverter/Charger OverviewHeat Hazard Choosing a Location for the Inverter/ChargerFire and Explosion Hazard Battery Battery acidSafe Close toTo mount the inverter/charger Mounting the Inverter/ChargerConsiderations Approved Mounting Orientation Orientation? Comment Approved Mounting Orientation Orientation? FIRE, Electrical SHOCK, and Energy Hazards Connecting the AC Input and AC Output WiresGeneral AC Wiring Considerations Connecting AC Input Wires Equipment DamageDamage other equipment To make the AC input connectionsConnecting AC Output Wires Output AC Wire Size Connecting the DC Cables DC Connection PrecautionsPreparing the Cables To prepare the DC cablesGuidelines for Routing the DC Cables Electrical Shock and Fire HazardEquipment Damage DUE to Reverse Polarity Connecting the DC Cables to the Inverter/ChargerFire Hazard DC Terminal Covers 2000 To connect the chassis groundConnecting the Battery Temperature Sensor BTS Mounting OptionsMounting to the Negative Battery Terminal To mount the sensor on the negative battery terminalConnecting the BTS Cable to BTS Jack Mounting to the Side of the Battery Case To mount the sensor on the battery casePerforming Checks Prior to Initial Start-Up Testing Your Installation Testing in Invert ModeTesting in Charge Mode Installation CompleteInverter/Charger Physical Specifications Battery Information Battery Bank SizingCalculating Battery Size Calculate Battery SizeBattery Information Restrictions on Motor Size Battery BanksBattery Bank Sizing Worksheet = Total watt-hours of AC load between charges Cabling and Hook-up Configurations Parallel ConnectionSeries Connection Batteries Connected in SeriesSeries-Parallel Connections Batteries in Series-Parallel ConnectionsPage Page Xantrex Technology Inc