Xantrex Technology Freedom SW 2000 user service Mounting to the Negative Battery Terminal

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Installing the Inverter/Charger

Mounting to the Negative Battery Terminal

To mount the sensor on the negative battery terminal:

Negative (–)

battery terminal

Figure 7 BTS Mounted on the Negative Battery Terminal

1.Select the battery to be monitored. The BTS should be connected to the battery bank that is directly connected to the inverter/charger.

2.Switch off all devices operating from the battery, or open the battery switch (if present) to disconnect the battery.

3.Wait 10 minutes for any explosive battery gases to dissipate.

4.Remove the nut that connects existing wiring ring terminals to the battery negative terminal stud.

5.Move or reorient the existing wiring ring terminals on the battery negative terminal stud, so there is a flat surface on which to seat the BTS mounting plate.

You may need to bend the ring terminal crimp and/or wires slightly downward to allow the sensor to seat flush to the top surface of the upper ring terminal.

6.Mount the sensor directly on top of the ring terminal, as shown in Figure 7, and firmly tighten the terminal nut.

FIRE HAZARD

In this procedure, you must install the DC wire on the battery terminal, then install the sensor on top of the DC wire. This sequence is required to provide the best connection to the battery and to ensure correct performance of the sensor.

Failure to follow these instructions will result in death or serious injury.

7.Check to ensure that the sensor and all wires are held firmly and cannot be moved.

8.Turn the battery switch on again (if you opened it in Step 2.)

9.Route the sensor cable to the inverter/charger and plug it into the BTS jack, as shown in Figure 8. Secure the cable along its length.

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Freedom SW 2000 Installation Guide

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Contents Freedom SW Sine Wave Inverter/Charger Page This guide for use by qualified installers only About This Guide Statement of HazardRelated Information Important Safety Instructions Electrical Shock HazardFire and Burn Hazard Explosion HazardPrecautions When Working With Batteries Risk of Damage to the INVERTER/CHARGER Precautions When Preparing to ChargeExposure to Chemicals and Gases Hazard Regulatory Limitations on USEContents Page Cabling and Hook-up Configurations Page Introduction Materials List Materials ListInstallation Information Before You Begin the InstallationInstallation Codes Electrical Shock and Fire HazardsPlanning the Installation Two Key Performance FactorsSize and Length of DC Cables Mounting Location of the Freedom SWAC and DC Components including wire and breaker sizes Sample Vehicle Electrical System ConfigurationFor wire and breaker size information AC Components AC InputAC Output AC LoadsDistribution Panels AC Output ProtectionGfci Requirements Tested GFCIsAC Wiring AC Output Neutral BondingDC Disconnects and Over-Current Devices DC ComponentsBatteries DC Cabling DC GroundingHeavy Load Materials Installation Tools and MaterialsTools Installing the Inverter/Charger OverviewHeat Hazard Choosing a Location for the Inverter/ChargerFire and Explosion Hazard Battery Battery acidSafe Close toTo mount the inverter/charger Mounting the Inverter/ChargerConsiderations Approved Mounting Orientation Orientation? Comment Approved Mounting Orientation Orientation? FIRE, Electrical SHOCK, and Energy Hazards Connecting the AC Input and AC Output WiresGeneral AC Wiring Considerations Connecting AC Input Wires Equipment DamageDamage other equipment To make the AC input connectionsConnecting AC Output Wires Output AC Wire Size Connecting the DC Cables DC Connection PrecautionsPreparing the Cables To prepare the DC cablesGuidelines for Routing the DC Cables Electrical Shock and Fire HazardEquipment Damage DUE to Reverse Polarity Connecting the DC Cables to the Inverter/ChargerFire Hazard DC Terminal Covers 2000 To connect the chassis groundConnecting the Battery Temperature Sensor BTS Mounting OptionsMounting to the Negative Battery Terminal To mount the sensor on the negative battery terminalConnecting the BTS Cable to BTS Jack Mounting to the Side of the Battery Case To mount the sensor on the battery casePerforming Checks Prior to Initial Start-Up Testing Your Installation Testing in Invert ModeTesting in Charge Mode Installation CompleteInverter/Charger Physical Specifications Battery Information Battery Bank SizingCalculating Battery Size Calculate Battery SizeBattery Information Restrictions on Motor Size Battery BanksBattery Bank Sizing Worksheet = Total watt-hours of AC load between charges Cabling and Hook-up Configurations Parallel ConnectionSeries Connection Batteries Connected in SeriesSeries-Parallel Connections Batteries in Series-Parallel ConnectionsPage Page Xantrex Technology Inc